Precision Forging Mining Machinery Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is not merely a company; it is a beacon of innovation and excellence, proudly serving as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Strategically nestled in the industrial core of Botou, Hebei Province, China, our esteemed establishment is conveniently located just 200 kilometers from the vibrant metropolis of Beijing. With a rich legacy spanning over three decades, we have emerged as pioneers in the custom forging industry, earning a reputation for extraordinary craftsmanship and an unwavering dedication to quality. Our commitment transcends the mere acquisition of expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are continually at the forefront of innovation. Our relentless pursuit of advancement empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unparalleled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that bridges the ancient with the modern, playing a pivotal role in today's metalworking landscape. It elegantly reshapes raw metal while preserving its inherent strength. Skilled artisans employ sophisticated techniques like hammering, rolling, and pressing to meticulously mold materials. This intricate process, fueled by intense heat, allows for the masterful crafting of metal, offering a captivating array of forging methods, each with unique benefits that reflect its versatility and strength.

When set beside casting and alternative metalworking techniques, forging emerges as the quintessential method for crafting components that boast superior physical qualities, marked by unparalleled tensile strength and impressive cost-efficiency. The secret to these outstanding results lies in the expert manipulation of the metal's grain structure. Eschewing melting, a combination of percussive and compressive forces guide the grain structure, aligning perfectly with the intended design of the final product. This meticulous process yields components with significantly enhanced strength compared to those made by machining or casting.

Botou Casting Machinery Processing Co., Ltd extends an open invitation to experience the unparalleled benefits of forging. We cater to a diverse array of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a wide spectrum of application needs with precision and excellence.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

In the expansive world of forging, a myriad of specialized subtypes exists, each with its own intricate process details. However, most forging operations adhere to a core sequence of steps, ensuring successful and consistent outcomes.

• The triumph of forging is rooted in the precision-engineered dies that mold and compress metal into defined forms. Selecting the appropriate toolset is crucial for achieving the desired results. Custom die designs are often required to meet stringent specifications, especially in large-scale production runs where multiple dies must coordinate tasks such as flattening, forming, and cutting with precision.
• Following meticulous planning and precision toolmaking, the transformation in metalworking begins. The workpiece, or billet, is initially cut to precise dimensions and then heated to the exact temperature necessary for effective molding and shaping.
• At this pivotal stage, forging methods can diverge significantly. Depending on the chosen technique, the heated billet may be placed between dies or positioned in a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped using manual hammering techniques to achieve the desired form with precision.
• For optimal results, certain finishing touches may be required. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless and pristine final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient yet continually evolving art, divides into two masterful techniques: hot forging and cold forging. Each method uniquely transforms raw metals into enduring, high-quality items, epitomizing the pinnacle of precision craftsmanship and innovation in metallurgical artistry.

Hot forging involves expertly heating metal to temperatures surpassing its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. This method is lauded for its superior energy efficiency in metal shaping, thanks to the lowered yield strength and enhanced ductility it offers. Furthermore, it effectively eradicates chemical anomalies, ensuring a homogeneously consistent metal composition throughout the entire forged piece, delivering impeccable quality.

Cold forging, on the other hand, skillfully reshapes metals at ambient or slightly elevated temperatures, testing their strength and durability. While tougher metals like high-carbon steel may present resistance, cold forging is celebrated for its unparalleled precision, achieving extraordinary dimensional accuracy, uniformity and a superlative surface finish. This versatile technique encompasses bending, extruding, cold drawing, and cold heading, demanding advanced machinery and sometimes, intermediate annealing, for optimal results.



ADVANTAGES

• Retention of the metal's native grain flow, significantly enhancing the structural integrity and overall robustness of the final product.
• Preservation of the metal's intrinsic strength, ensuring products that are not only durable but also remarkably long-lasting, standing the test of time with unwavering resilience.
• Complete eradication of flaws, inclusions, and porosity, culminating in impeccably crafted products that meet the highest standards of quality and excellence.
• Comparatively low production costs, presenting a cost-effective and attractive option for manufacturers seeking economic efficiency without compromising quality.
• Exceptional production efficiency and yield, maximizing operational productivity and resource utilization, thereby amplifying business outcomes and competitive advantage.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads in innovation, renowned for crafting extraordinary hot forging parts and components. These meticulously precision-engineered creations serve an extensive and diverse range of industries, including automotive, food & dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each of our exceptional products exemplifies our steadfast commitment to unparalleled excellence in design and functionality.

Hot forging is celebrated as an elite method for creating some of the toughest and most enduring components in the metal manufacturing domain. Our expansive capabilities span from crafting lightweight parts weighing mere grams to fabricating substantial components tipping the scales at hundreds of kilograms. For those parts demanding exquisite surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures each piece not only meets but surpasses the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced procedure reduces flow stress and energy consumption, enabling significantly faster production rates. It simplifies metal shaping and greatly minimizes fracture risks during manufacturing, making it an indispensable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged for two primary reasons: Firstly, as work hardening progresses, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when necessary. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with exceptional ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thereby broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially wise and astute choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering excellence. Our elite machining services are precisely crafted to provide unmatched accuracy and exceptional professionalism at every turn. Each piece is ingeniously designed not just to meet but to surpass the stringent demands of modern industry standards. With our team of seasoned experts at your disposal, expect your projects to reach extraordinary levels of perfection, achieving the ultimate in quality and exact precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of premium services, meticulously crafted to address every facet of your manufacturing requirements. From expert punching to precise drilling, meticulous tapping, seamless bending, and intricate milling, our solutions are engineered to handle both complex and straightforward tasks with unparalleled excellence and reliability. Trust us with your project's success and watch as your vision is transformed into reality with exceptional precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetic appeal and the structural durability of your products with our extensive range of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and enduring powder coating, we are dedicated to improving not only the visual allure but also the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and overall appeal, ensuring it stands out with exceptional quality.
• Heat Treatment: Boost the performance of your components with our advanced heat treatment methodologies, meticulously designed to enhance strength, toughness, and wear resistance. Our state-of-the-art processes are tailored to prolong the life and functionality of your products, ensuring they meet and excel in any application. Experience the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions that set the standard for excellence.

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