| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 200/Piece
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Nestled in the heart of the renowned casting and forging industry hub, Botou Casting Machinery Factory, the esteemed precursor to Cangzhou Metallic Crafts Co., Ltd, stands proudly in Botou, Hebei province, China. Conveniently located just 200km from the bustling metropolis of Beijing, our factory boasts an illustrious legacy of over 30 years in the custom forging sector, making it a paragon of tradition fused with innovation. At Botou Casting Machinery Factory, we not only cherish the tried-and-tested experiences of the past but also passionately embrace cutting-edge techniques and state-of-the-art machinery. Our unwavering commitment to development and enhancement ensures that we continually meet and exceed the ever-evolving demands of the market, setting new benchmarks in excellence.
Forging, an age-old yet extraordinarily effective metalworking technique, has proven its resilience through the annals of time. At its core, forging involves the expert shaping of raw metal while it remains in its solid state, eschewing the complete melting of the material. Skilled artisans employ diverse forming techniques-such as hammering, rolling, or pressing-to skillfully manipulate the metal. While countless forging variations exist, each with its own distinctive benefits, the foundational principle stays intact: heating the metal workpiece to elevated temperatures to facilitate its transformative shaping.
Forging stands unrivaled when compared to casting or other metalworking methods, delivering unparalleled physical characteristics, particularly exceptional tensile strength, all at a competitive price point. This supremacy is largely attributed to the transformation of the metal's grain structure. By avoiding full melting, forging applies percussive or compressive forces that guide the grain to align beautifully with the intended shape of the final product. This meticulous process yields components that are significantly stronger than those produced through machining or casting techniques.
CMC Forge is passionately committed to making these extraordinary forging benefits accessible across a wide spectrum of industries. We offer a comprehensive selection of expert forging services, meticulously tailored to meet the specific demands of a diverse array of applications.
INSIGHT INTO THE FORGING PROCESS
The forging process encompasses a variety of subtypes, each featuring specific steps that may differ. Despite these variations, the majority of procedures adhere to a similar foundational framework.
In the fascinating world of metal forming, two primary methodologies emerge as frontrunners: hot forging and cold forging. While these processes differ significantly in their operational techniques, both culminate in achieving exemplary product quality and serve similar ends in terms of application. Their convergence ensures that the results are nothing short of exceptional, regardless of the path chosen.
Hot forging, a process where metal is heated to a temperature soaring above its recrystallization point-sometimes reaching an astounding 2,300 degrees Fahrenheit-is renowned for its efficiency. This method significantly reduces the energy required to manipulate the metal. The intense heat softens the metal, diminishing its yield strength while amplifying its ductility. Moreover, it eradicates chemical inconsistencies, culminating in a superior product quality that sets a high benchmark in the industry.
In stark contrast, cold forging is executed at room temperature or at any point below the metal's recrystallization temperature. Despite some metals, especially high-carbon steel, being too robust for this method, cold forging excels in achieving unparalleled dimensional precision, uniformity, and an exquisite surface finish. It also minimizes contamination, making it an ideal choice for high-quality production. This process includes techniques like bending, extruding, cold drawing, and cold heading and, although it may require more robust equipment and intermediate anneals, leading to higher operational costs, its broader application range is invaluable.
ADVANTAGES
Our unwavering dedication to quality is exemplified in our exceptional hot forging parts and components. We proudly serve a wide spectrum of industries including automotive, food dairy, machinery, medical, plumbing, mining, petrochemical, electrical, energy, aerospace, and submarine. Our products guarantee top-tier performance and dependability across every sector, ensuring that excellence is the standard.
Hot forging stands out as the go-to method for crafting some of the most durable manufactured parts and components, setting the gold standard when compared to other metal fabrication techniques. Our expertise allows us to produce precision hot forging parts ranging from mere grams to an impressive several hundred kilograms. For those with specific surface finish requirements, we provide a comprehensive suite of advanced secondary operations, including state-of-the-art machining and surface finishing services, all meticulously tailored to deliver perfection.
Hot forging is a process that entails heating metal beyond its recrystallization temperature, significantly reducing the flow stress and energy required for metal shaping. This technique enhances the ease and efficiency of metal forming while minimizing fracture risks, ultimately boosting production effectiveness and ensuring superior quality results.
Iron and its alloys frequently undergo hot forging due to two primary reasons: First, as work hardening progresses, materials such as steel and iron become increasingly resistant to manipulation. Second, hot forging offers a cost-efficient alternative, allowing for post-forging heat treatment processes that further strengthen materials beyond simple cold working.
Typical hot forging temperatures are as follows: Aluminum (Al) Alloys ranging from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys ranging from 700°C (1,292°F) to 800°C (1,472°F); and Steel temperatures can reach up to 1,150°C (2,102°F).
In the hot forging process, metals are heated above their recrystallization points to avert strain hardening during deformation. This involves heating the metal and compressing it into a mold, which may also be heated as required. The elevated temperatures render the metal pliable, enabling manufacturers to craft intricate designs that are otherwise unattainable through cold forging.
For superalloys, known for their limited malleability, isothermal forging is employed in a controlled environment to prevent oxidation. This specialized hot forging technique keeps the workpiece at optimal temperature throughout the process, ensuring flawless quality.
Maintaining the mold at a temperature equal to or slightly lower than the workpiece is crucial. This strategy eliminates premature cooling at the mold-workpiece interface, enhancing the metal's flow properties and ensuring the flawless fabrication of parts.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}