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• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands tall as an epitome of innovation and unparalleled quality, celebrated as the esteemed progenitor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the vibrant industrial hub of Botou within Hebei Province, China, our company enjoys a strategic advantage, just a mere 200 kilometers from the dynamic and bustling cityscape of Beijing. With an illustrious legacy spanning over three remarkable decades, we have meticulously carved a distinctive niche as trailblazers in the custom forging industry, celebrated for our exceptional craftsmanship and unwavering dedication to excellence. Our commitment transcends mere expertise acquisition; we passionately integrate cutting-edge techniques with state-of-the-art machinery, guaranteeing our production processes remain at the pinnacle of innovation. Our relentless pursuit of progress empowers us to consistently exceed market expectations, delivering impeccable satisfaction and unrivaled excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging: A Historic Art Form Perfectly Blending with Modern Innovation! This illustrious craft, deeply rooted in history, remains pivotal in contemporary metalworking due to its unparalleled significance. Forging artfully reshapes raw metal while preserving its inherent strength, showcasing the brilliance of skilled artisans. By employing advanced techniques such as hammering, rolling, and pressing, craftsmen meticulously mold materials to exact specifications. This intricate process, driven by extreme heat, enables the expert transformation of metal, offering a remarkable spectrum of forging methods, each with its unique set of benefits.

Forging emerges as the superior choice over casting and other metalworking techniques when it comes to crafting components with outstanding physical attributes-unmatched tensile strength coupled with extraordinary cost-effectiveness. The secret to these superior qualities lies in the meticulous management of the metal's grain structure. By eschewing melting, the application of percussive and compressive forces guides the grain structure to align seamlessly with the finished product's design. This intricate procedure yields components with significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore and experience the unparalleled advantages of forging. We cater to a diverse spectrum of industries with our comprehensive suite of expert forging solutions, thoughtfully tailored to meet a wide variety of application requirements.

AN IN-DEPTH JOURNEY INTO THE FORGING PROCESS: REVEALING THE SECRETS

Within the expansive domain of forging, numerous specialized subtypes are present, each distinguished by intricate procedural nuances. However, most forging operations adhere to a fundamental sequence of steps ensuring successful outcomes.

• The success of forging lies in the precisely engineered dies that sculpt and compress metal into precise forms. Selecting the appropriate toolset is critical to achieving the desired outcomes. Custom die designs are often essential to fulfill stringent specifications, especially in large-scale production runs where multiple dies meticulously orchestrate tasks such as flattening, shaping, and cutting.
• Following meticulous planning and precision tool creation, the transformation in metalworking commences. Initially, the workpiece, or billet, is cut to precise dimensions before being heated to the exact temperature required for effective shaping.
• At this pivotal stage, forging techniques can vary significantly. Depending on the selected approach, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering to attain the desired configuration.
• For optimal results, certain finishing touches may be necessary. For example, some dies generate excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless craft constantly evolving, branches into two illustrious techniques: hot forging and cold forging. Each method meticulously transforms raw metals into robust, high-caliber artifacts, representing the zenith of precision metalwork.

Hot forging involves expertly elevating metal temperatures beyond the recrystallization point, soaring to an intense 2,300 degrees Fahrenheit. This method is lauded for its exceptional energy efficiency in metal shaping, courtesy of reduced yield strength and enhanced ductility. Furthermore, it proficiently eradicates chemical inconsistencies, assuring a uniformly consistent alloy structure throughout the entire forged masterpiece.

Cold forging, in contrast, deftly reshapes metals at room temperature or slightly higher, challenging their robustness and resilience. Although resilient metals like high-carbon steel may resist, cold forging is celebrated for its unparalleled precision, delivering extraordinary dimensional accuracy, uniformity, and an exquisite surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating state-of-the-art machinery and, occasionally, intermediary annealing.



ADVANTAGES

• Preservation of the metal's original grain flow, significantly enhancing the structural robustness of the end product.
• Conservation of the metal's fundamental strength, ensuring products that are resilient and have enduring longevity.
• Thorough elimination of defects, inclusions, and porosity, culminating in impeccably finished goods.
• Relatively low production costs, rendering it a cost-efficient and attractive choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and the use of resources.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of innovation, distinguished for crafting extraordinary hot forging parts and components. These meticulously engineered marvels serve a vast tapestry of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each masterpiece reflects our unyielding commitment to unmatched excellence in both design and functionality.

Hot forging is revered as the premier method for manufacturing some of the toughest and most enduring components in the metal manufacturing domain. Our extensive capabilities span from crafting delicate, lightweight parts weighing mere grams to producing substantial, hefty components that reach hundreds of kilograms. For parts requiring impeccable surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and cutting-edge surface finishing techniques. This meticulous attention ensures that each piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point, effectively reducing flow stress and energy consumption. This advanced technique allows for dramatically faster production rates, simplifying metal shaping while significantly minimizing fracture risks during manufacturing. It stands as an invaluable and essential method in the realm of modern metalworking.

Iron and its robust alloys are predominantly hot forged due to two principal reasons: First, as work hardening progresses, these formidable materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals is cost-effective, paving the way for subsequent heat treatments that bolster strength without solely relying on cold working methods.

The typical temperature range for hot forging is as follows: Aluminum Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at soaring temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are diligently heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and artfully shaped in molds that may also be heated as needed. This high-temperature condition enables the creation of more intricate and complex shapes than cold forging allows, greatly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the supreme quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with enhanced ductility, facilitating easier manipulation into desired shapes and forms.
• Complex shapes: The process enables the creation of sophisticated and complex shapes that may be unattainable through other forging methods, expanding the horizon of design possibilities.
• High precision: Attain exceptional precision in forged component dimensions and surface finishes, ensuring that stringent and exacting standards are consistently met with meticulous precision.
• Cost benefit: Benefit from reduced production costs and improved material utilization, positioning hot forging as a financially astute choice for manufacturing endeavors.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, thereby guaranteeing lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We adeptly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the supreme realm of precision engineering where excellence is redefined. Our state-of-the-art machining services are crafted with meticulous attention to detail, offering unmatched accuracy and superior professionalism. Every piece is not just crafted but sculpted to surpass even the most demanding industry standards. With a team of experienced professionals at your disposal, we assure that your projects are executed with unparalleled mastery, achieving the zenith of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive range of world-class services, expertly tailored to cater to every nuance of your manufacturing requirements. Whether it involves precise punching, exact drilling, diligent tapping, seamless bending, or intricate milling, our solutions are crafted to handle both complex and simple tasks with unrivaled excellence and dependability. Place your project's success in our hands and watch your vision flourish into a remarkable reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetic appeal and structural fortitude of your products with our extensive selection of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and durable powder coating, our commitment is to amplify not just the visual allure but also the structural prowess of your components. Trust Botou Casting Machinery Processing Co., Ltd to dramatically enhance your product's performance and overall allure.
• Heat Treatment: Amplify the performance of your components with our sophisticated heat treatment techniques, meticulously engineered to boost strength, toughness, and wear resistance. Our leading-edge processes are designed to prolong the life and optimize the functionality of your products, ensuring they excel in any application. Experience the pinnacle of reliability and innovation with Botou Casting Machinery Processing Co., Ltd's forward-thinking solutions.

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