Heavy-Duty Professional Forging Tools for Precision Metal Tasks

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory, an esteemed innovator, proudly acclaimed as the distinguished predecessor of Cangzhou Metallic Crafts Co., Ltd, takes its place as a pivotal entity in the core of Botou. This prominent casting and forging industrial hub in Hebei Province, China, is ideally located just 200 kilometers from the dynamic and bustling metropolis of Beijing. For over three decades of distinguished service, we have stood as a beacon of exceptional craftsmanship in the custom forging industry, representing a tradition of unmatched forging excellence. Our steadfast dedication extends beyond simply acquiring external expertise; we fervently incorporate cutting-edge techniques and ultra-modern machinery into our processes. Unyielding in our quest for progress and innovation, we ensure our efforts not only meet but consistently exceed market expectations, providing unwavering gratification and unparalleled excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is an ancient and esteemed craft that effortlessly blends with modern metalworking, underscoring its unmatched importance. At its core, forging transforms raw metal with precision, meticulously preserving its robust integrity. Master artisans utilize advanced techniques like hammering, rolling, and pressing to shape materials with precision. This elaborate process, driven by intense heat, facilitates sophisticated metal manipulation, offering a remarkable array of forging methods, each boasting distinctive benefits.

When compared to casting and other metalworking methods, forging stands out as the definitive choice for crafting components with exceptional physical properties, notable for their unmatched tensile strength and remarkable cost-efficiency. The key to these superior outcomes lies in the strategic manipulation of the metal's grain structure. By skillfully avoiding the melting phase, a blend of percussive and compressive forces is employed to direct the grain structure, aligning it seamlessly with the final product's design. This careful process results in components with significantly enhanced strength compared to machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd cordially invites you to discover the unparalleled advantages of forging. We serve a diverse spectrum of industries with our extensive suite of expert forging services, meticulously tailored to meet a wide range of application requirements.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the vast realm of forging, there exists a diverse array of specialized subtypes, each marked by its intricate process subtleties. Nevertheless, most forging endeavors follow a foundational sequence of steps that ensures success.

• The success of forging is anchored in the intricately designed dies that shape and compress metal into specific forms. Choosing the right toolset is crucial for achieving the desired shape. Custom die designs are often necessary to meet precise specifications, particularly in large-scale production where multiple dies harmonize tasks like flattening, forming, and cutting with precision.
• After meticulous planning and precision toolmaking, the metamorphosis of metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions, then heated to the exact temperature necessary for effective molding.
• At this critical juncture, forging methodologies can vary significantly. Depending on the chosen technique, the heated billet may be positioned between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the precise form.
• For optimal results, certain finishing touches might be required. For instance, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient yet continually advancing art, is majestically divided into two dominant techniques: hot forging and cold forging. Each unique method masterfully transforms raw metal into products of superior durability and premium quality, capturing the essence of precision metalwork at its finest.

Hot forging is a sophisticated process that involves elevating metal beyond its recrystallization point, often reaching an intense 2,300 degrees Fahrenheit. This technique is lauded for its outstanding energy efficiency in metal shaping, owed to the decreased yield strength and increased ductility. Moreover, it adeptly eradicates chemical variances, ensuring a uniformly consistent metal composition throughout the entirety of the forged product.

Cold forging, conversely, precisely reshapes metals at ambient room temperature or just slightly higher, testing their strength and resilience. Even though tougher metals like high-carbon steel may resist, cold forging is revered for its unmatched precision, delivering exceptional dimensional accuracy, consistent uniformity, and an outstanding surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, demanding sophisticated equipment and sometimes intermediate annealing.



ADVANTAGES

• Preserving the metal's natural grain flow significantly enhances the structural integrity, resulting in a final product of exceptional strength.
• Maintaining the metal's inherent strength guarantees products that are robust and enduring, standing the test of time with resilience and reliability.
• Complete eradication of imperfections, inclusions, and porosity, resulting in meticulously crafted products of flawless quality.
• Offering relatively low production costs, this method positions itself as an economically viable and attractive choice for manufacturers seeking efficiency.
• Delivering exceptional production efficiency and yield, this approach significantly optimizes operational productivity and resource allocation.

 

HOT FORGING

Our esteemed firm, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in the realm of hot forging. We are celebrated for crafting meticulously engineered parts and components that power a vast array of industries. From automotive to food dairy, and reaching into the depths of aerospace and submarine sectors, our products are integral to countless applications. Each piece is a testament to our unwavering dedication to superior design and exceptional functionality.

Renowned for yielding some of the toughest components in metal manufacturing, hot forging is at the heart of our capabilities. We expertly forge everything from featherlight parts of mere grams to robust components weighing hundreds of kilograms. For those requiring specialized surface finishes, we offer an extensive suite of secondary operations, including precision machining and advanced surface treatments. This painstaking attention to detail ensures every product reaches the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging represents a pioneering process that involves heating metal beyond its recrystallization point. This avant-garde method reduces flow stress and energy consumption, promoting rapid production rates. It simplifies metal shaping and greatly diminishes fracture risks during manufacturing, making it an indispensable technique in contemporary metalworking.

Primarily, iron and its alloys undergo hot forging due to two pivotal reasons: Firstly, as work hardening progresses, durable materials like steel and iron resist shaping. Secondly, hot forging these metals proves cost-effective, enabling subsequent heat treatments that enhance strength without relying solely on cold working techniques.

The typical temperatures for hot forging are as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys demand temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the art of hot forging, metals are heated beyond their recrystallization threshold to prevent strain hardening during deformation. The metal, now malleable, is plastically deformed and shaped in molds, which may also be heated if required. This elevated temperature allows for the crafting of far more intricate shapes than cold forging, enhancing the metal's pliability and formability for seamless results.

For superalloys, which are inherently less pliable, specialized techniques like isothermal forging come into play to avert oxidation. Also dubbed hot forging, this thermal technique maintains the workpiece at an optimal temperature throughout, ensuring the final product's superior quality and structural integrity.

Temperature maintenance of the workpiece is achieved by heating the mold to a level close to or slightly beneath that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing the metal's flow properties and enhancing form precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with remarkable ductility, simplifying the transition into the desired shapes and forms with ease.
• Complex shapes: This process empowers the creation of intricate and complex shapes that might be unattainable through other forging methods, broadening design horizons.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring stringent standards are consistently achieved.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, positioning hot forging as a prudent financial choice for manufacturing goals.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to products, ensuring their longevity and performance.
• Size: Our diverse product offerings range from compact 1-inch parts to substantial 30-inch components, catering to varied needs and specifications with tailored solutions.
• Weight: We craft parts from light ounces to robust components exceeding 100 pounds, meticulously tailored to meet your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, revel in the pinnacle of precision with our superior machining services. Each component is engineered with exceptional accuracy and expertise, guaranteeing outcomes that consistently exceed industry benchmarks. Allow our team of experienced professionals to lead your projects to unrivaled perfection, achieving excellence and precision in every detail.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our extensive array of cutting-edge services crafted to fulfill all your manufacturing needs. From masterful punching to precise drilling, meticulous tapping, seamless bending, and detailed milling, we offer solutions that ensure both complexity and simplicity are executed with utmost excellence and reliability. Depend on us for the triumph of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the allure and strength of your products with our comprehensive surface treatment solutions. Including expert painting, superior anodizing, durable black oxide, and long-lasting powder coating, we are committed to enhancing both the visual appeal and structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to advance your product's performance and aesthetic appeal.
• Heat Treatment: Amplify your component's capabilities with our advanced heat treatment methods, tailored to enhance strength, durability, and wear resistance. Our cutting-edge processes are designed to maximize the longevity and functionality of your products, ensuring they excel across any application. Experience unparalleled dependability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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