Reliable Metal Forging Manufacturers for Global Distribution Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, a time-honored craft steeped in history, continues to stand as a beacon of excellence in today's metalworking industry. This respected technique elegantly transforms raw metal in its solid state through masterful applications of hammering, rolling, or pressing. By harnessing elevated temperatures, forging artisans deftly shape metal, presenting a variety of process forms, each offering distinct advantages. These methodologies not only safeguard the metal's structural integrity but also amplify its versatility for a multitude of applications.

In the world of metalworking, forging reigns supreme, celebrated for its ability to produce components with extraordinary physical properties, particularly unmatched tensile strength, all achieved with remarkable cost-efficiency. This unmatched quality arises from the adept manipulation of the metal's intrinsic grain structure. Distinct from casting or machining, forging employs controlled percussive or compressive forces to meticulously align the grain with the contours of the product. This results in components that are significantly stronger than those crafted through machining or casting techniques.

Unleash the transformative potential of forging with Botou Casting Machinery Processing Co., Ltd. We are dedicated to serving an extensive array of industries, providing an all-encompassing suite of expert forging services meticulously designed to cater to diverse application requirements. Immerse yourself in the precision and robustness that our expert techniques bring to your projects.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the vast domain of forging, a rich array of specialized subtypes thrives, each distinguished by its unique procedural intricacies. Despite these variations, most forging projects adhere to a core sequence of steps, which ensure uniformity and exactness throughout the process.

• The craft of forging hinges on the use of intricately engineered dies, which shape and compress metal to fulfill the desired forms. Selecting the ideal toolset is paramount to achieving the precise shape required. Custom die designs frequently become indispensable to meet rigorous specifications, particularly in large-scale production runs where multiple dies collaborate to flatten, form, or cut the metal.
• Following detailed planning and the creation of precise tools, the metalworking journey begins. The initial workpiece, called a billet, is meticulously cut to the required dimensions and then heated to a temperature optimized for shaping.
• At this juncture, forging techniques reveal significant variations. Depending on the chosen method, the heated billet may be placed between dies or set within a pre-shaped cavity for compression. In contrast, during cold forging, the billet remains at room temperature and is manually hammered into the desired configuration.
• To guarantee an impeccable finish, certain final refinements may be necessary. For example, some dies might generate excess material known as flashing, which must be meticulously trimmed away to achieve a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy required to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading, albeit these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast range of demanding applications.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we dedicate ourselves to providing unparalleled hot forging parts and components that seamlessly serve a multitude of industries. Our masterfully engineered products find applications across a broad spectrum including the automotive, food dairy, machinery, medical, plumbing, and watering sectors. Our expertise also extends to industries such as mining, petrochemical, electrical, energy, aerospace, and submarine, among others. Each product we manufacture stands as a testament to our meticulous design and commitment to exceptional quality.

Hot forging represents the zenith of techniques for crafting some of the metal industry's most robust components. Our expansive capabilities allow us to create everything from lightweight parts weighing mere grams to robust components weighing several hundred kilograms. For parts necessitating unique surface finishes, we offer a diverse array of secondary operations, such as precision machining and sophisticated surface finishing, ensuring that each piece meets the highest quality benchmarks.

 

What Is Hot Forging?

Hot forging is an avant-garde process where metals undergo heating past their recrystallization temperature. This pivotal phase dramatically reduces flow stress and energy use, fostering a swifter production pace. It refines the metal shaping process while significantly curtailing fracture risks during manufacturing.

Iron and its alloys are predominantly chosen for hot forging for two fundamental reasons: Firstly, as work hardening progresses, these sturdy materials like steel and iron become increasingly resistant to deformation. Secondly, the economical nature of hot forging these metals facilitates subsequent heat treatment processes that bolster material strength without relying solely on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The process involves plastically deforming the heated metal and molding it within heated molds. This high-temperature setting allows for the crafting of more complex shapes than cold forging, as the metal becomes more pliable.

For superalloys, which naturally have less ductility, specialized techniques like isothermal forging are employed to avert oxidation. Known as hot forging, this thermal technique retains the workpiece at an ideal temperature throughout, ensuring superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is accomplished by heating the mold near or slightly below the workpiece's temperature. This method eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming accuracy.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with remarkable ductility, allowing seamless manipulation into desired forms.
• Complex shapes: This process enables the creation of intricate and sophisticated shapes that might be unattainable through other forging techniques.
• High precision: Benefit from extraordinary precision in dimensions and surface finishes of forged components, adhering to the most stringent standards.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging a cost-effective choice.
• Enhanced stiffness: The process inherently strengthens materials, bestowing greater stiffness and durability on the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, accommodating a wide array of needs and specifications.
• Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, meticulously customized to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance and unmatched durability, tailored with precision to meet your exact specifications.

• High Precision Machining: Experience the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but exceeded, promising superior quality and unparalleled satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating, all crafted to enhance both beauty and resilience.
• Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Designed to optimize performance, increase strength, and significantly extend the life of your components, our innovative techniques ensure that your products achieve exceptional strength, toughness, and wear resistance.

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