Precision Forging Tools for Superior Metal Crafting Projects

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Processing Co., Ltd stands as a beacon of unmatched innovation and outstanding quality, proudly recognized as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Situated in the industrious hub of Botou within the renowned Hebei Province of China, our strategic position offers proximity to the vibrant metropolis of Beijing, a mere 200 kilometers away. With an illustrious legacy spanning over thirty remarkable years, we have carved a unique niche, establishing ourselves as the forefront leaders in the custom forging industry. Our name is synonymous with extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery, our commitment transcends beyond the mere acquisition of expertise. We passionately marry cutting-edge techniques with the latest in state-of-the-art machinery, ensuring our production processes are perpetually positioned at the frontier of innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unrivaled excellence to our cherished clients, time and again.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that seamlessly bridges the gap between historical artistry and cutting-edge metalworking. Its significance is unparalleled as it elegantly transforms raw metal while preserving its inherent strength and durability. Skilled artisans employ sophisticated techniques such as hammering, rolling, and pressing to achieve precise material shaping. This intricate process, driven by intense heat, enables the artful manipulation of metal, offering a breathtaking variety of forging methods, each with its unique benefits.

When stacked against casting and other metalworking methods, forging emerges as the quintessential choice for crafting components with superior physical characteristics, noted for phenomenal tensile strength and exceptional cost-effectiveness. The secret to these extraordinary outcomes lies in the expert manipulation of the metal's grain structure. By eschewing melting, a harmonious blend of percussive and compressive forces guides this grain structure, aligning it seamlessly with the intended design of the finished product. This meticulous process yields components with significantly enhanced strength, surpassing those achieved through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to experience the unparalleled advantages of forging firsthand. We cater to a diverse spectrum of industries with our comprehensive suite of expert forging services, meticulously tailored to address a wide array of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

In the expansive world of forging, countless specialized subtypes exist, each distinguished by its detailed process nuances. Yet, most forging endeavors adhere to a fundamental sequence of steps that ensure successful results.

• The success of forging hinges on the meticulously crafted dies that mold and compress metal into precise shapes. Selecting the appropriate toolset is crucial to achieving the intended results. Custom die designs are frequently required to meet stringent specifications, particularly in large-scale production runs where multiple dies are expertly coordinated for tasks like flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature necessary for effective molding.
• At this pivotal stage, forging techniques can diverge significantly. Depending on the chosen method, the heated billet may be strategically positioned between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature, shaped through manual hammering to achieve the desired form.
• To achieve optimal results, certain finishing touches may be essential. For example, some dies create excess material known as flashing, which must be meticulously trimmed to ensure a perfectly finished product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient and continually evolved art, is masterfully divided into two renowned techniques: hot forging and cold forging. Each method is distinguished by its adept transformation of raw metals into enduring, high-quality items, exemplifying the pinnacle of precise craftsmanship and engineering brilliance.

Hot forging is a sophisticated process involving the delicate heating of metals to temperatures soaring beyond their recrystallization point, reaching a blistering 2,300 degrees Fahrenheit. Esteemed for its exceptional energy efficiency in metal shaping, hot forging benefits from lowered yield strength and enhanced ductility. It also eradicates chemical inconsistencies, ensuring a flawlessly consistent metal composition throughout the entire crafted piece.

Cold forging, by contrast, skillfully reshapes metals at ambient or moderately elevated temperatures, rigorously testing their strength and resilience. Although tougher metals such as high-carbon steel may present challenges, cold forging is celebrated for its unparalleled precision, achieving remarkable dimensional accuracy, uniformity, and an exceptional surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, utilizing advanced machinery and, at times, intermediate annealing processes.



ADVANTAGES

• Preservation of the metal's intrinsic grain flow significantly enhances the structural integrity of the final product.
• Retention of the metal's inherent strength, ensuring that the products are durable and long-lasting, withstanding the test of time.
• Elimination of defects, inclusions, and porosity, resulting in impeccably crafted and flawless products.
• Relatively low production costs render it a cost-effective and attractive option for manufacturers.
• Exceptional production efficiency and yield, maximizing operational productivity and resource utilization to its fullest potential.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of innovation, renowned across industries for our exceptional production of hot forging parts and components. These precision-engineered masterpieces serve a vast array of sectors, from automotive and food dairy to the intricacies of aerospace and submarine fields. Each product is a testament to our relentless pursuit of design and functional excellence, crafted with meticulous attention to detail.

Hot forging is esteemed in the metal manufacturing realm as a prime method for crafting robust and enduring components. Our capabilities span the creation of both lightweight pieces, mere grams in weight, to significant parts weighing hundreds of kilograms. For those requiring impeccable surface finishes, we offer a comprehensive range of secondary operations, including precision machining and advanced finishing techniques, ensuring each component surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging represents a cutting-edge process, involving the heating of metals beyond their recrystallization points. This advanced technique reduces flow stress, lowers energy consumption, and allows for accelerated production rates. It simplifies metal shaping while minimizing fracture risks, cementing its status as an invaluable staple in modern metalworking.

Iron and its alloys are predominantly hot forged for two key reasons: Work hardening makes robust materials like steel and iron increasingly resistant to shaping. Hot forging these strong metals is also cost-efficient, setting the stage for subsequent heat treatments that enhance strength without solely depending on cold working.

Typical hot forging temperature ranges are as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures of 700°C (1,292°F) to 800°C (1,472°F); Steel is expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization temperature to avoid strain hardening during deformation. The heated metal is then plastically deformed and shaped in molds, which may also be heated as necessary. This high-temperature environment allows for the creation of more intricate and complex shapes than cold forging, greatly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, advanced techniques like isothermal forging are utilized to prevent oxidation. This specialized hot forging process meticulously maintains the workpiece at an optimal temperature throughout, guaranteeing the superior quality and structural integrity of the final product.

Maintaining the temperature of the workpiece is expertly managed by heating the mold to a point close to, or slightly below, the workpiece temperature. This avoids cooling at mold interfaces, thereby optimizing metal flow properties and significantly improving forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging enhances metals with superior ductility, allowing them to be more easily formed into desired shapes and configurations.
• Complex shapes: The process facilitates the creation of intricate and complex designs unachievable by other methods, expanding the horizons of design possibilities.
• High precision: Attain extraordinary precision in dimensions and surface finishes, consistently meeting stringent and exacting standards with unparalleled accuracy.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a financially wise and strategic choice for manufacturing.
• Enhanced stiffness: The process naturally fortifies materials, increasing stiffness and durability of finished products, ensuring long-term performance and reliability.
• Size: Our versatile range of products spans compact 1-inch parts to substantial 30-inch components, expertly catering to diverse needs. We provide solutions meticulously tailored to meet your unique specifications.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering with our state-of-the-art machining services. Crafted with meticulous attention to detail, our services promise unrivaled accuracy and professionalism, meeting and surpassing the industry's highest standards. Trust our team of seasoned experts to elevate your projects to the peak of perfection, ensuring superior quality and precise execution.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive range of premier manufacturing services, designed to meet every requirement with excellence. From expert punching and precise drilling to meticulous tapping, seamless bending, and intricate milling, our solutions are engineered for both complex and simple tasks, offering unmatched reliability and outstanding results. Trust us to transform your manufacturing vision into a successful reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetic appeal and structural durability of your products with our extensive surface treatment solutions. Whether through professional painting, premium anodizing, durable black oxide, or long-lasting powder coating, we ensure your components not only look exceptional but also perform optimally. Rely on Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and allure.
• Heat Treatment: Boost your components' performance with our advanced heat treatment techniques, expertly designed to increase strength, toughness, and wear resistance. Our cutting-edge processes extend your products' lifespan and functionality, ensuring they excel in any application. Discover ultimate reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative and superior solutions.

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