Iron Casting Washer with Pdf/CAD Drawings and Custom Logo Available

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C003
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of "Cangzhou Metallic Crafts Co., Ltd." Established in 2008, Botou Casting Machinery Processing Co., Ltd is a distinguished leader in the realm of Casting, Forging, and Stamping, serving a plethora of industries globally. Renowned for timely delivery and competitive pricing, we pride ourselves on producing forging parts with unparalleled precision through the closed die method. Each component is meticulously inspected and rigorously tested, ensuring the highest quality standards. As a premier manufacturer and exporter, we excel in Hot Forging, including both open die and closed die techniques, as well as Cold Forging. Our expertise spans a diverse range of forging components essential to industries such as mining, construction, automotive, and oil & gas, among others.

ADVANTAGE

 

MaterialCharacteristicsApplication

Stainless Steel	Corrosion-resistant
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment
Aluminum	Good strength-to-weight ratio Readily forged
Aluminum A356.0	Good strength-to-weight ratio Readily forged
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength
Titanium	High strength Low density Excellent corrosion resistance

• Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
• Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
• Widely used at temperature lower than 900 F.Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
• Used at temperature between 1200 and 1800 F.
• Used for structural shapes, turbine components, fittings, and valves. 
• About 40% lighter in weight compared to steel parts.
• Used primarily in the temperature services to 1000 F. 
• Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Product Description

We are experts in crafting diverse metal materials, including iron, aluminum, steel, and brass. Our versatile capabilities allow us to produce high-quality components tailored to your specific needs.

We are ready to produce any metal material such as iron, aluminum, steel, brass with precision and expertise. Our commitment to quality ensures that you receive the finest products, customized for your unique applications.

Iron Casting Washer Features and Applications
Iron casting washers are critical components across various industries, celebrated for their exceptional durability and robust strength. In this detailed exploration, we unveil the remarkable features, diverse applications, and extensive benefits of iron casting washers. Whether you're a seasoned professional in manufacturing or an enthusiast eager to learn more, this comprehensive guide offers invaluable insights into why iron casting washers are a cornerstone in numerous applications. Join us as we delve into the fascinating world of iron casting washers and uncover their indispensable role in modern industry.
1. Introduction to Iron Casting Washers Iron casting washers are meticulously crafted metal components, produced through the intricate process of iron casting. This innovative technique involves pouring molten iron into expertly designed molds and allowing it to crystallize into a formidable structure. The resulting washer is not only robust and resilient but also engineered to endure substantial loads and extreme conditions. These washers are prominently utilized in industries such as automotive, construction, and machinery due to their unparalleled versatility and reliability, establishing them as the preferred choice for a multitude of applications.
2. Features of Iron Casting Washers 2.1 High Strength: Iron casting washers exhibit extraordinary strength, making them ideal for applications requiring substantial load-bearing capabilities. They can endure immense pressure, delivering reliable support in challenging environments. 2.2 Durability: With a solid iron composition, these washers boast superb durability. They resist corrosion, wear, and tear, ensuring a prolonged lifespan even in the harshest conditions. 2.3 Heat Resistance: Known for their impressive heat resistance, iron casting washers are perfect for high-temperature applications. They maintain structural integrity under extreme heat, ensuring dependable performance. 2.4 Versatility: Available in an array of sizes, shapes, and configurations, these washers are adaptable for diverse uses. From automotive assemblies to industrial machinery, they can be tailored to meet specific requirements with precision.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Iron casting washers are extensively employed in the automotive industry, vital for engine components, suspension systems, and braking systems. Their strength and durability are pivotal for the safety and reliability of these essential automotive parts. 3.2 Construction Sector: In construction, iron casting washers are indispensable in structural applications like bridges, buildings, and infrastructure projects. They provide the crucial support and stability needed for large-scale constructions. 3.3 Machinery and Equipment: As integral components in machinery and equipment manufacturing, iron casting washers enhance the function of gears, bearings, and couplings, ensuring smooth operations and reducing downtime. 3.4 Power Generation: In the power generation sector, iron casting washers are essential for various applications, playing a vital role in maintaining the efficiency and reliability of turbines and generators. 3.5 Industrial Manufacturing: Widely utilized in industrial manufacturing, these washers are key in assembly lines, conveyor systems, and heavy machinery, providing essential strength and stability for efficient production.
4. Benefits of Using Iron Casting Washers 4.1 Cost-Effective: Iron casting washers present a cost-effective solution due to their durability and low maintenance needs, reducing the demand for frequent replacements and driving down costs for industries. 4.2 Enhanced Safety: With exceptional strength and reliability, iron casting washers significantly enhance safety across various applications. They withstand heavy loads and extreme conditions, safeguarding the integrity of critical components. 4.3 Customizability: These washers offer extensive customizability to meet specific requirements. Manufacturers can adjust size, shape, and configuration to align with the unique demands of different industries and applications. 4.4 Environmental Sustainability: As a recyclable material, iron casting washers champion environmental sustainability. Their potential for reuse minimizes waste and reduces the environmental footprint of manufacturing processes.
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Detailed Photos

 

Packaging & Shipping

 

We take pride in ensuring the utmost protection for our products, meticulously packing each item in robust wooden cases to guarantee they reach you in pristine condition. Should our discerning customers have any special packaging preferences, we are more than happy to tailor our approach to meet their unique needs. accommodate them with enthusiasm. Our dedication to excellence extends beyond packaging, as we also oversee the entire process with precision-from the initial consultation to shipping. Expect your order to be dispatched within an impressive timeframe of 30 days. We manage everything, ensuring seamless delivery to your designated port, no matter which corner of the globe you're situated in.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

While forging is an age-old technique in the realm of metalworking, it continues to stand out as one of the most potent and effective methods today. This age-old craft involves shaping raw metal without melting it completely. The metal stays in a solid state while skilled operators employ a blend of techniques such as hammering, rolling, or pressing to shape it. Despite the variety of forging methods available, each with unique advantages, the essence of forging remains in heating the metal to high temperatures to allow for seamless shaping.

In comparison with other metalworking techniques such as casting, forging produces parts with superior physical attributes, including exceptional tensile strength and cost-effectiveness. These advantageous properties arise from the transformation of the metal's grain structure. In forging, since the material is not melted, the applied percussive or compressive forces guide the grain to follow the flow of the finished component, resulting in parts that are significantly stronger than those created through machining or casting.

CMC Forge brings these remarkable forging benefits to clients from a diverse range of industries, providing a comprehensive suite of expert forging services tailored to meet a multitude of application needs.

THE FORGING PROCESS

The forging process encompasses numerous subtypes, meaning that the steps to shape a product can differ. However, most forging processes adhere to a similar overall structure.

• The forging process hinges on the use of dies to compress and shape metal, making it crucial to select the most effective tools to achieve the desired shape. Often, custom die design is needed to ensure that the final product meets exact specifications. For larger production runs, this may involve designing and producing multiple dies for tasks such as flattening, forming, or cutting.
• Following the completion of planning and toolmaking, the actual metalworking process begins. Initially, the workpiece, or billet, is cut to the required size. It then needs to be heated to the appropriate temperature before being ready for forming.
• At this juncture, the different forging methods branch off. Based on the selected technique, the billet might be heated and pressed between two dies or placed in a molded cavity for compression. Alternatively, in the cold forging process, the operator might manually work the billet at room temperature using hammers.
• Finally, certain finishing procedures may be required. For instance, some dies might produce excess material, known as flashing, which needs to be trimmed for a clean finish.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.