Iron Casting Washer - MOQ 1 PCS, Logo Customization, Various Drawing Formats

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C003
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 110.00cm * 110.00cm * 110.00cm
• Package Gross Weight: 2000.000kg

Product Description

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of 'Cangzhou Metallic Crafts Co., Ltd.', stands as a beacon of superior craftsmanship and innovation. Established in 2008, our esteemed company specializes in the art of Casting, Forging & Stamping to impeccably serve various industries across the globe. We pride ourselves on delivering precision-engineered products punctually and at competitive prices. Our forging parts, crafted with meticulous attention to detail, adhere to the tightest tolerances using the closed die method. Each piece undergoes thorough inspection and rigorous testing to ensure unmatched quality and performance. As a professional manufacturer and exporter, we excel in Hot forging-including both open die and closed die forging-and Cold forging. Our expertise lies in producing a comprehensive range of forging components designed to meet the demanding specifications of industries such as mining machinery, construction machinery, automotive components, and the oil & gas sector. Discover the innovation and reliability that define our esteemed enterprise.

ADVANTAGE

 

In a strategic move to elevate its technological prowess and fortify its competitive edge, Botou Casting Machinery Processing Co., Ltd. is trailblazing the path to innovation by integrating state-of-the-art automated forging equipment. With a resolute focus on developing proprietary core production methodologies, our facility has seamlessly woven automation into various phases of the forging process. This sophisticated integration not only reduces the need for manual intervention but also allows for the seamless capture, analysis, and processing of production data. The result is a harmonious synergy of cutting-edge sophistication, unparalleled efficiency, and remarkable production flexibility, setting new standards in the industry.

 

Product Description

We are delighted to offer our expertise in producing a diverse range of metal materials including iron, aluminum, steel, and brass, among others, tailored to meet your precise specifications.

We are delighted to offer our expertise in producing a diverse range of metal materials including iron, aluminum, steel, and brass, among others, tailored to meet your precise specifications.

Iron Casting Washer Features and Applications
Iron casting washers are pivotal components cherished for their unparalleled durability and strength, catering to a multitude of industries. In this informative article, we will uncover the distinctive features, versatile applications, and significant benefits of iron casting washers. Whether you are an industry professional or simply intrigued by this multifaceted product, our comprehensive guide promises to deliver crucial insights. Embark on a journey with us to explore the indispensable world of iron casting washers and unveil their critical role across diverse applications.
1. Introduction to Iron Casting Washers Iron casting washers are robust metal components crafted through the sophisticated process of iron casting. This intricate process involves expertly pouring molten iron into precision molds, then allowing it to cool and solidify, forming washers with exceptional structural integrity. Engineered to endure heavy loads and extreme conditions, these washers are the go-to choice in sectors such as automotive, construction, machinery, and beyond. Their unmatched versatility and dependability make them a top choice for a myriad of applications.
2. Features of Iron Casting Washers 2.1 Unmatched Strength: Iron casting washers boast superior strength, ideal for demanding applications requiring substantial load-bearing capabilities. They excel under heavy pressure, offering steadfast support in challenging environments. 2.2 Superior Durability: Constructed from solid iron, these washers exemplify remarkable durability, resisting corrosion, wear, and tear, ensuring an extended lifespan even in the harshest conditions. 2.3 Exceptional Heat Resistance: With outstanding heat resistance, iron casting washers are perfect for high-temperature applications, maintaining structural integrity and delivering consistent performance in extreme heat. 2.4 Versatile Design: Available in a variety of sizes, shapes, and configurations, these washers are adaptable to an extensive array of applications, from automotive assemblies to industrial machinery, and can be customized to satisfy specific requirements.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Iron casting washers are indispensable in the automotive sector, utilized in critical components such as engines, suspension, and braking systems. Their robust strength and durability ensure the safety and reliability of these essential automotive parts. 3.2 Construction Sector: Within construction, iron casting washers are vital for structural applications like bridges, buildings, and infrastructure projects, providing the crucial support and stability required for large-scale constructions. 3.3 Machinery and Equipment: Integral to machinery and equipment manufacturing, iron casting washers ensure smooth operation in gears, bearings, couplings, and other mechanical parts, minimizing downtime. 3.4 Power Generation: Essential to the power generation industry, these washers maintain efficiency and reliability in turbines, generators, and power plants. 3.5 Industrial Manufacturing: Widely used in industrial manufacturing, iron casting washers are crucial for assembly lines, conveyor systems, and heavy machinery, ensuring the strength and stability necessary for efficient production.
4. Benefits of Using Iron Casting Washers 4.1 Economical: Iron casting washers provide a cost-effective solution, thanks to their extended lifespan and minimal maintenance needs. Their enduring nature reduces the necessity for frequent replacements, delivering cost savings across industries. 4.2 Improved Safety: The formidable strength and reliability of iron casting washers enhance safety in various applications, withstanding heavy loads and extreme conditions to secure the integrity of critical components. 4.3 Tailored Solutions: Offering customizability, iron casting washers can be designed to meet specific industry needs, with manufacturers able to adjust size, shape, and configuration to satisfy unique application demands. 4.4 Eco-Friendly: Recyclable iron casting washers are an environmentally conscious choice, capable of being melted down and repurposed, thereby reducing waste and environmental impact within manufacturing processes.
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Detailed Photos

 

Packaging & Shipping

 

Our premium products are meticulously packed in sturdy wooden cases, designed to ensure absolute protection and zero damage during transit. Should our valued customers have unique packaging requirements, we are more than happy to accommodate these preferences with a smile. Tailored solutions are our forte. Rest assured, the products will be dispatched to you swiftly within 30 days. From the moment you first consult with us to the seamless delivery, we expertly handle everything, ensuring your goods arrive at your chosen port, anywhere across the globe.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

Forging, an ancient yet profoundly effective metalworking method, continues to play a pivotal role in modern manufacturing. This age-old process involves shaping raw metal without melting it entirely. The metal is kept solid while skilled operators employ a variety of techniques such as hammering, rolling, or pressing to forge its form. With numerous variations, each offering unique benefits, forging typically involves heating the workpiece to extremely high temperatures. This heat facilitates the transformation of metal into the desired shapes.

Forging stands out among metalworking techniques, offering unparalleled physical attributes such as high tensile strength, all at a compelling price. This strength originates from the reorientation of the metal's grain, achieved without melting the material. The compressive and percussive forces applied during forging align the grain structure with the flow of the finished product, creating parts significantly stronger than those produced through machining or casting.

CMC Forge makes the superior benefits of forging readily available to clients across diverse industries, providing an extensive array of expert forging services tailored to meet the specific needs of countless applications.

THE FORGING PROCESS

While the various subtypes of forging differ, the overarching process typically follows a general sequence. Each step is fine-tuned to produce top-quality forged products.

• Forging centers around the precision use of dies to compress and shape metal. It is crucial to select the most effective tools to achieve the desired design. Often, this entails custom die design to ensure the final product precisely meets expectations. For large production runs, this phase may involve designing and creating multiple dies for tasks such as flattening, forming, or cutting.
• With planning complete and tools crafted, the metalworking phase begins. The billet, or workpiece, is first cut to size. It is then heated to the appropriate temperature, preparing it for the forging process.
• As the forging process unfolds, methods begin to vary. Depending on the technique, the heated billet may be pressed between two dies or placed in a molded cavity for compression. Alternatively, in a process called cold forging, the billet might be left unheated and manually worked with hammers.
• The final steps might include essential finishing procedures. For instance, any excess material, known as flashing, produced by certain dies, must be meticulously trimmed to ensure a refined final product.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.