| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 100/Piece
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Botou Casting Machinery Factory, the esteemed precursor to Cangzhou Metallic Crafts Co., Ltd, proudly stands in the vibrant heart of Botou-a legendary center of casting and forging in Hebei Province, China. Just 200 kilometers from the dynamic metropolis of Beijing, our strategic location enables us to seamlessly cater to both local and international clientele. With an impressive legacy spanning over three decades in custom forging, we are the living embodiment of a heritage that represents unparalleled forging excellence. Our steadfast dedication transcends the mere acquisition of external expertise; we passionately integrate cutting-edge techniques and state-of-the-art machinery. We are committed to a relentless pursuit of development and innovation, ensuring that we not only meet but consistently surpass market expectations. Our unwavering dedication to delivering unmatched satisfaction and excellence to our esteemed clients elevates us, setting new standards and benchmarks in the industry.
Forging, an age-old and revered technique deeply rooted in ancient civilizations, stands as a cornerstone of modern metalworking. At the heart of forging lies the artful transformation of raw metal into intricate shapes while maintaining its core strength, accomplished through masterful techniques like hammering, rolling, or pressing. This meticulous process employs high temperatures to enable the metal to morph into its intended form. A vast array of forging variations exists, each offering unique advantages and diverse applications.
When compared to casting and other metalworking methods, forging emerges as the pinnacle for creating components endowed with superior physical attributes, like unparalleled tensile strength, all while being cost-effective. The secret to these exceptional attributes is found in the artful manipulation of the metal's grain structure. By forgoing melting, the use of percussive or compressive forces guides the grain to align with the final product's shape, resulting in components that boast significantly enhanced strength compared to their machined or cast counterparts.
Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the myriad benefits of forging. We offer a diverse range of industries access to our extensive portfolio of professional forging services, all meticulously tailored to meet a wide array of application requirements.
A DEEP DIVE INTO THE FORGING PROCESS: Immerse yourself in the fascinating world of forging, where specialized subtypes and intricate techniques merge to craft products of unmatched artistry and precision.
Within the expansive realm of forging, a multitude of specialized subtypes exist, each characterized by its distinct procedural nuances. Nonetheless, most forging operations adhere to a fundamental sequence of steps aimed at achieving precision and excellence.
Forging is a time-honored craftsmanship that has artfully evolved into two main categories: hot forging and cold forging. These distinct yet complementary techniques transform raw metal into enduring, high-quality components, each with its own unique set of advantages.
Hot forging is an advanced method where metal is heated beyond its recrystallization point, sometimes reaching a searing 2,300 degrees Fahrenheit. This sophisticated process not only facilitates easier shaping by lowering the yield strength but also enhances the metal's ductility. Furthermore, hot forging is adept at purging chemical inconsistencies, thereby delivering a metal with a more homogenous composition.
Cold forging, on the other hand, is a test of strength where metals are shaped at room or slightly higher temperatures. While this method may find robust metals like high-carbon steel challenging, it excels in precision. Cold forging is renowned for its unmatched dimensional accuracy, consistent product quality, and smooth surface finish. Its versatility is evident in processes like bending, extruding, cold drawing, and cold heading, although it demands higher equipment standards and may necessitate intermediate annealing.
ADVANTAGES
Our distinguished enterprise, Botou Casting Machinery Processing Co., Ltd, excels at delivering superior hot forging parts and components, meticulously crafted to address a broad spectrum of industry requirements. Whether you operate in the automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, or beyond, our products are designed with precision and crafted for excellence, ensuring optimal performance in every field.
Hot forging stands as a fundamental pillar in the production of robust components within the metal manufacturing industry. Our expansive capabilities enable us to produce parts across a wide weight spectrum, from mere grams to several hundred kilograms. For those components necessitating refined finishes, we provide a comprehensive suite of secondary operations, encompassing precision machining and advanced surface treatments, ensuring that each piece not only satisfies but surpasses the most rigorous quality benchmarks.
Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This technique minimizes flow stress and energy expenditure, allowing for accelerated production rates, simplified metal shaping, and a considerable reduction in fracture risks during the manufacturing cycle.
Iron and its formidable alloys are predominantly hot forged for two compelling reasons: Firstly, as these resilient materials such as steel and iron undergo work hardening, they become increasingly resistant to shaping. Secondly, hot forging these metals proves cost-efficient, enabling subsequent heat treatments to enhance material strength far beyond what cold working methods can offer.
Average temperatures for hot forging are as follows: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: up to 1,150°C (2,102°F).
In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening. This involves plastically deforming the heated metal and intricately shaping it within molds, which may also be heated. This high-temperature setting allows for the creation of more intricate designs compared to cold forging, augmenting the metal's pliability.
For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. This hot forging process maintains the workpiece at an optimal temperature, guaranteeing the utmost quality and integrity of the final product.
Maintaining the workpiece's temperature is accomplished by heating the mold to a temperature close to or slightly below that of the workpiece, preventing cooling at mold interfaces, thus optimizing metal flow properties and enhancing the precision of formed shapes.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}