Customized Cast Iron Guardrail Bracket with Painting and Logo Options

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C10
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 kg) ; To be negotiated ( > 5 kg)

Product Description

 

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of "Cangzhou Metallic Crafts Co., Ltd." stands as a beacon of innovation and craftsmanship. Founded in 2008, Botou Casting Machinery Processing Co., Ltd epitomizes excellence in the realms of Casting, Forging, and Stamping, serving a plethora of industries globally. Esteemed for our unwavering commitment to timely delivery and unparalleled cost-effectiveness, we specialize in creating forging parts with extraordinary precision through the cutting-edge closed die method. Each component undergoes rigorous inspection and exhaustive testing to ensure compliance with the highest quality standards. As a preeminent manufacturer and exporter, we masterfully navigate the intricate art of Hot Forging, proficient in both open die and closed die techniques, as well as Cold Forging. Our comprehensive expertise spans a vast spectrum of forging components indispensable to industries such as mining, construction, automotive, and oil & gas, among many others.

Guardrail brackets play a pivotal role in road safety, designed to form a protective barrier between vehicles and obstacles like trees, buildings, and other vehicles. Typically crafted from robust steel, these brackets are strategically placed along roads and highways to prevent vehicles from veering off and causing accidents.
Guardrail brackets serve as the primary safety support of guardrails, meticulously installed at dangerous slopes and road sections to safeguard drivers and passengers. Typically made from high-strength aluminum alloy, stainless steel, or iron, these brackets are positioned roadside to hold and stabilize the guardrail. They are anchored on road surfaces or embedded into the ground, secured with screws or anchor bolts. The brackets are engineered to endure substantial forces.
Guardrail brackets are crucial for road safety as they mitigate accident severity. In collisions, the guardrail absorbs the impact, reducing accident severity. Without brackets, guardrails would fail to resist collision forces, risking vehicles veering off and causing severe accidents.
Numerous types of guardrail brackets exist, each meticulously engineered for specific purposes. The most prevalent types include:
1. Standard Guardrail Bracket - Predominantly utilized to affix guardrails to posts or other supportive structures, ensuring stability and safety.
2. End Terminal Guardrail Bracket - This bracket is employed at the guardrail's end to ensure a seamless transition from the guardrail to the road's end.
3. Bridge Rail Bracket - Specifically designed to secure guardrails to bridge rails, maintaining structural integrity and safety.
4. Median Barrier Bracket - Utilized to attach guardrails to median barriers, providing consistent safety across roadways.
5. Cable Barrier Bracket - Employed to secure guardrails to cable barriers, enhancing road safety and vehicle control.

The cast iron fence support is crafted from cast iron with a carbon content of 2.5% ~ 3.5%, alongside 1% ~ 3% silicon, and other elements like manganese, phosphorus, sulfur, nickel, chromium, molybdenum, aluminum, copper, boron, vanadium. This mix undergoes high-temperature melting, forming ductile iron with spherical graphite, known as nodular iron. Displaying a striking silver-gray hue, these sand-molded, semi-finished, spray-painted cast steel products boast heat-resistant, wear-resistant, and strength-resistant properties. The bridge guardrail support is celebrated for its vibrant color, smooth finish, strong corrosion resistance, and durability. Serving both decorative and practical purposes, it significantly enhances road safety and aesthetics.

Comparison of Cast Aluminum Guardrails and Cast Iron Guardrails: 1. **Anticorrosion Ability**: - Aluminum balustrades boast exceptional corrosion resistance, ensuring they remain rust-free and retain their vibrant color over time, making them an ideal choice for long-term durability. - Iron balustrades, while sturdy, are prone to rust when exposed to outdoor elements, necessitating regular maintenance to preserve their condition. 2. **Weight Characteristics**: - Aluminum balustrades are known for their substantial thickness and heft, providing a robust and solid appearance. - In contrast, iron balustrades are lightweight and designed for flexibility, offering a more dynamic installation option. 3. **Cost Considerations**: - While aluminum balustrades offer superior durability and elegance, they come with a higher price tag, reflecting their premium quality and longevity. - Iron balustrades present a more economical choice, balancing affordability with performance.

Guardrail Bracket Surface Protection Techniques: At Botou Casting Machinery Processing Co., Ltd, our guardrail brackets are predominantly finished with either paint or powder coating to provide robust protection. This process not only prevents rust formation but also offers significant cost savings for our valued customers. Among our color options, blue paint is frequently chosen for its versatile appeal and regular usage in various projects. We pride ourselves on customization, ensuring that every hue is meticulously selected to match our customers' specific requests, providing both aesthetic appeal and functional excellence.

 

ADVANTAGE

MaterialCharacteristicsApplication

Stainless Steel	Corrosion-resistant
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment
Aluminum	Good strength-to-weight ratio Readily forged
Aluminum A356.0	Good strength-to-weight ratio Readily forged
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength
Titanium	High strength Low density Excellent corrosion resistance

• Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
• Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
• Widely used at temperature lower than 900 F.Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
• Used at temperature between 1200 and 1800 F.
• Used for structural shapes, turbine components, fittings, and valves. 
• About 40% lighter in weight compared to steel parts.
• Used primarily in the temperature services to 1000 F. 
• Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

 

Product Description

At Botou Casting Machinery Processing Co., Ltd, we are seasoned artisans, mastering the meticulous art of crafting an extensive range of metal materials. Our expertise spans iron, aluminum, steel, and brass. With our expansive and adaptable capabilities, we are empowered to deliver top-tier components. Each piece is precisely tailored with unparalleled precision to meet your exclusive specifications and unique requirements. Experience the pinnacle of custom craftsmanship as we bring your vision to life.

We are committed to the art and science of manufacturing with an unmatched level of precision and expertise. At Botou Casting Machinery Processing Co., Ltd, our team is poised and equipped to craft your vision into reality using any metal material, be it iron, aluminum, steel, or brass. With an unwavering dedication to quality, we ensure that you receive products of the highest caliber, perfectly customized to suit your distinct applications and needs. Trust us to exceed your expectations with impeccable craftsmanship.

 

Detailed Photos

 

Packaging & Shipping

 

Our commitment to outstanding service shines through in our packaging solutions, where we meticulously encase each valuable product in robust, custom-crafted wooden cases. This meticulous attention to detail ensures that your order arrives in immaculate condition, ready to impress. We pride ourselves on flexibility, eagerly adapting to any specific packaging requests from our esteemed customers, personalizing each package to meet your distinct and unique requirements. accommodate them with enthusiasm and unmatched attention to detail. Our dedication to superior quality extends far beyond just packaging; it permeates every aspect of our service, ensuring a seamless and premium experience. We oversee the entire process with precision-from your initial consultation to the final shipping phase, ensuring every step is managed with the utmost care. Our streamlined operations mean your order is dispatched within an exceptionally swift timeframe of just 30 days, making efficiency and speed our hallmark. We meticulously manage every logistical detail, guaranteeing a smooth and timely delivery to your chosen port, irrespective of your global location. Our international reach ensures your needs are met with professionalism and punctuality.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

For millennia, forging has reigned supreme as a cornerstone of metalworking, celebrated for its unparalleled efficiency and effectiveness. This enduring art form elegantly transforms raw metal without resorting to melting. Instead, the metal remains solid while skilled artisans employ timeless techniques such as hammering, rolling, or pressing to sculpt the metal with precision. Each method boasts distinct advantages, yet they all rest upon the foundational principle of heating metal to elevated temperatures, facilitating effortless and precise shaping.

When compared to other metalworking techniques like casting, forging truly excels by producing components with exceptional physical attributes, including remarkable tensile strength and cost-effectiveness. These advantages are derived from the enhancement of the metal's grain structure. Forging, by eschewing the melting stage, applies percussive or compressive forces to align the grain according to the flow of the final piece. This results in components that possess significantly greater strength than those crafted via machining or casting.

CMC Forge proudly harnesses these extraordinary forging benefits, delivering them to clients across a multitude of industries. Our comprehensive suite of expert forging services is meticulously tailored to meet an extensive range of application needs.

THE COMPLEX AND DETAILED FORGING PROCESS

The intricate forging process encompasses numerous subtypes, each imparting variations to the product shaping steps. Yet, most forging techniques adhere to a consistent overarching structure.

• At the core of forging lies the art of using dies to compress and masterfully shape metal, underscoring the critical importance of tool selection to achieve the desired form. Often, bespoke die designs are crafted to ensure the final product adheres to precise specifications. For large-scale production runs, this may entail the creation and deployment of multiple dies for operations such as flattening, forming, or cutting.
• Upon the completion of meticulous planning and toolmaking phases, the actual artistry of metalworking unfolds. Initially, the workpiece or billet is carefully cut to the accurate size. It is then heated to the optimal temperature, priming it for expert forming.
• At this juncture, forging techniques diverge. Depending on the selected method, the billet may be heated and pressed between die sets or positioned within a molded cavity for compression. In cold forging, alternatively, the craftsman skillfully manipulates the billet at ambient temperature using hammers.
• Finally, certain finishing touches may be necessary. For instance, some dies might yield excess material, known as flashing, which must be meticulously trimmed to ensure a flawless finish.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.