Professional Quality Forging Tools for Precision Metal Fabrication

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a celebrated leader, proudly recognized as the illustrious forebear of Cangzhou Metallic Crafts Co., Ltd. This establishment majestically positions itself at the heart of Botou, an emblematic casting and forging hub in Hebei Province, China, strategically located a mere 200 kilometers from the bustling cityscape of Beijing. For over three decades, we have been a beacon of exemplary craftsmanship, epitomizing a legacy of unparalleled forging excellence in the custom forging industry. Our unwavering commitment extends beyond merely acquiring external expertise; we passionately integrate avant-garde techniques and state-of-the-art machinery into our operations. With relentless dedication to advancement and innovation, we ensure our endeavors not only meet but consistently exceed market expectations, delivering unwavering satisfaction and unprecedented excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging stands as a timeless and esteemed art, seamlessly blending with modern metalworking practices to demonstrate its unrivaled importance. At its core, forging artfully transforms raw metal while maintaining its robust integrity. Masterful artisans utilize advanced techniques, including hammering, rolling, and pressing, to exquisitely shape materials. This intricate process, powered by intense heat, enables the elegant manipulation of metal, providing a remarkable array of forging methods, each boasting unique benefits and applications.

When compared to casting and other metalworking techniques, forging emerges as the ultimate choice for creating components with extraordinary physical properties, renowned for unmatched tensile strength and exceptional cost-efficiency. The key to these superior results lies in the strategic manipulation of the metal's grain structure. By skillfully bypassing melting, a combination of impactful and compressive forces is applied to direct the grain structure, perfectly aligning it with the finished product's design. This meticulous process results in components that offer significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to experience the unparalleled advantages of forging firsthand. We serve a wide range of industries with our comprehensive array of expert forging services, thoughtfully tailored to meet a diverse spectrum of application demands.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the vast realm of forging, numerous specialized subtypes exist, each distinguished by its intricate process details. Yet, the majority of forging ventures adhere to a fundamental sequence of steps that ensures success and precision.

• The triumph of forging lies in the intricately crafted dies that mold and compress metal into specific shapes. Choosing the right toolset is crucial for achieving the desired form. Custom die designs are often indispensable to meet precise specifications, especially in large-scale production runs where multiple dies synchronize tasks like flattening, forming, and cutting with unparalleled precision.
• Following meticulous planning and precision toolmaking, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions, then heated to the precise temperature essential for effective molding.
• At this critical juncture, forging methodologies can vary significantly. Depending on the method selected, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form with precision.
• For optimal outcomes, certain finishing touches may be required. For instance, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient and constantly progressing art, gracefully divides into two primary techniques: hot forging and cold forging. These distinct approaches masterfully transform raw metal into resilient, high-quality products that epitomize the pinnacle of precision metalwork.

Hot forging is a highly sophisticated process that involves heating the metal beyond its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. This method is acclaimed for its outstanding energy efficiency in metal shaping, due to the diminished yield strength and improved ductility. Additionally, it effectively eliminates chemical inconsistencies, ensuring a consistently uniform metal composition throughout the entire forged product.

Cold forging, in contrast, precisely reshapes metals at ambient temperature or just above, testing their strength and durability. Although more resistant metals like high-carbon steel can be challenging, cold forging is renowned for its unmatched precision, achieving remarkable dimensional accuracy, consistent uniformity, and an outstanding surface finish. This versatile technique includes bending, extruding, cold drawing, and cold heading, necessitating sophisticated equipment and sometimes intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow substantially enhances the structural integrity of the final product, making it exceptionally robust.
• Retention of the metal's inherent strength, which ensures that the resulting products are robust and enduring, standing the test of time with unwavering reliability.
• Complete elimination of imperfections, inclusions, and porosity in the metal, resulting in impeccably crafted products that exude flawlessness.
• Relatively low production costs make it an economically viable and appealing option for manufacturers, optimizing profitability without compromising on quality.
• Exceptional production efficiency and yield significantly enhance operational productivity and resource allocation, maximizing output with remarkable effectiveness.

 

HOT FORGING

Our esteemed enterprise, Botou Casting Machinery Processing Co., Ltd, is celebrated for its unparalleled hot forging parts and components. These expertly crafted products are integral to a vast array of industries, such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each meticulously designed product exemplifies our unwavering dedication to superior design and optimal functionality.

Hot forging is lauded for its ability to yield some of the most robust components within the metal manufacturing sector. Our expansive capabilities range from the creation of petite, lightweight parts weighing mere grams to the fabrication of impressive, large-scale components that tip the scales at hundreds of kilograms. For components necessitating distinctive surface finishes, we offer an extensive suite of secondary processes, including precision machining and sophisticated surface finishing techniques. This scrupulous attention to detail ensures that each piece attains the highest echelons of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced and innovative process where metal is heated beyond its recrystallization point. This reduces flow stress and energy use, significantly boosting production speeds. It simplifies the metal shaping process and drastically reduces fracture risks during manufacturing, making it an indispensable technique in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two pivotal reasons: Firstly, as work hardening progresses, these durable materials, such as steel and iron, become increasingly resistant to forming. Secondly, hot forging these metals is economically advantageous, allowing for subsequent heat treatments that fortify strength without solely depending on cold working methods.

The typical temperature ranges for hot forging are: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys necessitate 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures soaring to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point to circumvent strain hardening during deformation. The heated material is then plastically molded and shaped in molds, which can also be preheated if necessary. This high-temperature setting facilitates the crafting of more complex shapes than cold forging, enhancing the metal's malleability and moldability.

For superalloys, which are inherently less pliable, specialized methods such as isothermal forging are employed to avert oxidation. This process, akin to hot forging, maintains the workpiece at an optimal thermal state throughout, guaranteeing exceptional quality and structural integrity in the finished product.

Preserving the workpiece's temperature is accomplished by heating the mold to a level close to or slightly below the workpiece's temperature. This prevents cooling at mold interfaces, thereby optimizing metal flow characteristics and boosting forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, allowing for easier manipulation into the desired configurations and forms.
• Complex shapes: This process facilitates the creation of intricate and elaborate shapes that may be unattainable through other forging techniques, broadening design horizons.
• High precision: Achieve remarkable accuracy in the dimensions and surface finishes of forged components, consistently meeting the most stringent standards.
• Cost benefit: Experience reduced production costs and enhanced material utilization, positioning hot forging as a financially savvy choice for manufacturing endeavors.
• Enhanced stiffness: The process inherently reinforces materials, bestowing greater stiffness and longevity to finished products, ensuring enduring performance.
• Size: Our range of offerings varies from compact 1-inch components to substantial 30-inch parts. We cater to diverse needs and specifications, delivering solutions tailored to your precise requirements.
• Weight: We manufacture parts varying in weight from lightweight ounces to robust components surpassing 100 pounds, customized meticulously to your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision with our top-tier machining services. Each component is forged with unmatched accuracy and expertise, guaranteeing outcomes that consistently exceed the highest industry benchmarks. Allow our team of experienced professionals to pilot your projects to absolute perfection, reaching the zenith of quality and meticulous precision.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our extensive array of cutting-edge services meticulously crafted to fulfill all your manufacturing aspirations. From specialist punching to exact drilling, precise tapping, flawless bending, and intricate milling, we deliver solutions that ensure both complex and straightforward tasks are executed with unparalleled excellence and reliability. Trust us to be the cornerstone of your project's triumph.
• Painting, Anodizing, Black Oxide, Powder Coating: Revolutionize the aesthetics and durability of your products with our broad spectrum of surface treatment services. With masterful painting, superior anodizing, durable black oxide, and long-lasting powder coating, we pledge to enhance both the visual allure and structural stability of your components. Rely on Botou Casting Machinery Processing Co., Ltd to not only elevate your product's performance but also its visual impact.
• Heat Treatment: Elevate your component's capabilities with our advanced heat treatment methodologies, meticulously engineered to amplify strength, durability, and resistance to wear. Our cutting-edge processes are crafted to optimize the longevity and functionality of your products, ensuring they perform exceptionally in any application. Discover unparalleled dependability and efficiency with the innovative solutions from Botou Casting Machinery Processing Co., Ltd.

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