Customization: | Available |
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Processing Object: | Metal |
Molding Style: | Casting |
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The QT600 iron casting material is highly acclaimed for its remarkable strength, durability, and resistance to wear and tear. OEM QT600 iron casting parts are indispensable in industries such as automotive, construction, and manufacturing, where reliability is paramount.
Each part undergoes rigorous testing to ensure compliance with stringent standards, guaranteeing exceptional quality and performance.
1. Chemical Composition Analysis: We meticulously analyze the chemical composition of the QT600 iron casting material to ensure precise adherence to required specifications.
2. Mechanical Testing: Our parts are subjected to rigorous mechanical testing to confirm they possess the requisite strength and durability.
3. Non-Destructive Testing: We employ non-destructive testing to identify any potential defects in the parts without inflicting damage, ensuring integrity and quality.
4. Dimensional Inspection: We conduct thorough dimensional inspections to certify that the parts meet all necessary specifications with precision.
The ductile iron QT600 material boasts impressive strength, toughness, and plasticity, alongside excellent corrosion resistance even at high temperatures, making it an ideal choice for demanding applications.
Produced using sand mold and metal mold casting processes, ductile iron QT600 castings can be manufactured in a variety of shapes, sizes, and thicknesses, offering versatility and precision in every piece.
The ductile iron QT600 material finds its primary applications in the following domains:
Various power machinery components, including crankshafts, camshafts, connecting shafts, connecting rods, gears, clutch plates, hydraulic cylinders, and more, benefit from its superior properties.
Engineering fields that demand high strength and heat resistance, such as engine cylinder blocks and mechanical components, greatly benefit from this exceptional material.
Projects necessitating high material strength, such as automotive crankshafts and generator bases, rely on the robustness of QT600 ductile iron.
The advantages of ductile iron material are numerous and impressive:
High strength. Ductile iron castings offer remarkable strength and longevity, making them indispensable for mechanical parts like bearings and fans. This ensures enhanced reliability and stability, facilitating long-term, stable operation.
Excellent mechanical performance. Compared to other cast iron types, ductile iron castings exhibit superior ductility and tensile strength, making them ideal for high-performance mechanical transmission systems and components.
A remarkable sample. The unique properties of ductile iron castings result in a streamlined surface shape with a smooth, uniform color, as they effectively eliminate negative carbon and sulfur atoms, preventing air passages and cold separators.
Good wear resistance. The outstanding surface hardness and wear resistance of ductile iron castings enable them to resist surface wear from concrete, lime, gypsum, gangue, and exposed building materials, ensuring durability.
OEM QT600 iron casting parts are crucial components across industries like automotive, construction, and manufacturing, known for their robustness and longevity. Their production involves meticulous steps including design, pattern making, molding, melting, pouring, and finishing.
The method for controlling the nodularization rate of ductile iron involves careful attention to the following:
Maintaining high carbon, low sulfur, low silicon, and low interference elements in the raw iron is critical, and the carbon silicon equivalent should remain within specified limits.
Utilizing a high-quality spheroidizing agent is essential to ensure a stable and consistent composition.
Ensuring the molten iron reaches optimal temperatures (1480-1520 ºC) is necessary for achieving the desired quality and characteristics.
Ensuring optimal performance and quality, it is crucial that the height to diameter ratio of the processing package is meticulously balanced.
During the spheroidization treatment utilizing the advanced flushing method, it is imperative that the embankment size is precisely regulated to maintain integrity and quality.
It is of utmost importance to thoroughly cover the spheroidizing agent to ensure maximum efficacy.
For optimal safety and effectiveness, molten iron should never be directly employed as a spheroidizing agent.
After completing the spheroidization process, execute a thorough slag removal and judiciously apply a covering agent on the surface to fortify quality.
Every part we produce is crafted from high-grade ductile iron materials, boasting a nodularization rate exceeding 85%, regardless of specific customer requirements. Our unwavering commitment to delivering superior quality is at the forefront before dispatching to our valued clients.
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
Main Techique | Centrifugal Casting, Sand Casting, Die Casting |
Material | Brass, Copper, Bronze, Gray Iron, Ductil Iron, Aluminum, Aluminum Alloy, Steel |
Dimension | According to the customer's drawing or requirement |
Appliace | Industry, Agriculture, Machinery... |
Drawing | Any format is possible |
Finish | Powder coating, Painting, Electric Painting... |