Precision Forging Products Supplier for High-Quality Global Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Dependable Metal Forging Manufacturers Catering to Global Distribution Demands
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, an age-old craft rich in history, stands tall as a symbol of precision in today's metalworking landscape. This esteemed method artfully transforms solid raw metals through the skillful execution of hammering, rolling, or pressing techniques. By leveraging high temperatures, forging experts skillfully mold metals into desired shapes, showcasing an array of process variations, each boasting unique benefits. These techniques not only preserve the metal's core strength but also enhance its adaptability across numerous applications.

In the realm of metal crafting, forging is hailed for its superior ability to produce components exhibiting exceptional physical properties, particularly unmatched tensile strength, all achieved with outstanding cost-efficiency. This unparalleled quality stems from the strategic manipulation of the metal's inherent grain structure. Unlike casting or machining, forging uses precise percussive or compressive forces to intricately align the grain with the product's shape, rendering components significantly stronger than those produced by machining or casting methods.

Experience the unrivaled potential of forging with Botou Casting Machinery Processing Co., Ltd. We are committed to serving a wide spectrum of industries, offering a comprehensive suite of expert forging services, carefully tailored to meet diverse application needs. Discover the precision and strength that our advanced techniques bring to your projects.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the expansive field of forging, a diverse array of specialized subtypes flourishes, each marked by its unique procedural complexities. Despite these variations, most forging endeavors follow a fundamental sequence of steps, ensuring consistency and precision throughout the process.

• The art of forging relies on the use of meticulously engineered dies, essential for shaping and compressing metal into desired forms. Choosing the perfect toolset is crucial to attaining the precise shape. Custom die designs often become vital to meet stringent specifications, especially in large-scale production runs where multiple dies work in harmony to flatten, form, or cut the metal.
• With meticulous planning and the creation of precise tools, the metalworking journey commences. The initial piece, termed a billet, is precisely cut to the necessary dimensions and then heated to an optimal temperature for shaping.
• At this point, forging techniques reveal notable differences. Depending on the method selected, the heated billet might be positioned between dies or within a pre-shaped cavity for compression. In contrast, during cold forging, the billet is kept at room temperature and is manually hammered into the desired shape.
• To ensure a perfect finish, certain final refinements may be necessary. For instance, some dies may produce excess material known as flashing, which must be meticulously removed to achieve a flawless end product.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities. These methodologies stand as pillars of innovation, each offering unique advantages tailored to meet the rigorous demands of modern industry.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy required to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity. This process is the cornerstone of forging excellence, transforming metal into a masterpiece of strength and precision.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading, albeit these might require higher equipment investments and occasional intermediate annealing to achieve the desired results. Cold forging is the art of precision, combining force and finesse to craft products of impeccable quality.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels. This preservation is vital for creating components that will excel under the pressures of demanding applications.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast range of demanding applications, reinforcing the metal's natural prowess and extending its lifecycle.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability. This meticulous attention to detail ensures that every piece meets the highest standards of excellence.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes, making it an attractive choice for businesses aiming to maximize their return on investment.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors. This efficiency not only enhances productivity but also secures a competitive edge in the marketplace.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are committed to the art of delivering unmatched hot forging parts and components that elegantly cater to a diverse range of industries. Our meticulously crafted products serve a wide array of applications, spanning the automotive, food dairy, machinery, medical, plumbing, and watering sectors, as well as the mining, petrochemical, electrical, energy, aerospace, and submarine industries. Each creation we bring forth showcases our dedication to superior design and unwavering quality.

Hot forging stands as the pinnacle of techniques for crafting the metal industry's most resilient components. Our extensive capabilities enable us to produce items ranging from lightweight pieces weighing mere grams to sturdy components weighing several hundred kilograms. For parts requiring distinct surface finishes, we offer an impressive selection of secondary operations, like precision machining and advanced surface finishing, ensuring each piece aligns with the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated above their recrystallization temperature. This crucial phase markedly reduces flow stress and energy consumption, accelerating production speed. It refines the metal shaping process while minimizing fracture risks during manufacture.

Iron and its alloys are prominently favored for hot forging due to two primary reasons: Firstly, as work hardening advances, robust materials like steel and iron become increasingly resistant to deformation. Secondly, the cost-effectiveness of hot forging these metals facilitates subsequent heat treatment processes that enhance material strength without solely depending on cold working techniques.

Standard temperatures for hot forging are: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening during deformation. This involves plastically deforming the heated metal and molding it within heated molds. This high-temperature environment allows for crafting more complex shapes than cold forging, as the metal becomes more malleable.

For superalloys, naturally less ductile, specialized techniques like isothermal forging are employed to prevent oxidation. Known as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, guaranteeing superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold near or slightly below the workpiece's temperature. This approach eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing form accuracy.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with exceptional ductility, allowing them to be effortlessly shaped into desired forms.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that might be impossible through other forging techniques.
• High precision: Achieve extraordinary precision in dimensions and surface finishes of forged components, adhering to the highest standards.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a cost-effective solution.
• Enhanced stiffness: This process inherently fortifies materials, imparting greater stiffness and durability to the final products.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, catering to a wide variety of needs and specifications.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, precisely tailored to your exact specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover the extraordinary potential and achieve unmatched excellence with our comprehensive suite of secondary operations and state-of-the-art heat treatment services. Each meticulously crafted process is designed to boost performance and offer unparalleled durability, precisely customized to meet your specific requirements and exceed your expectations with precision-engineered solutions.

• High Precision Machining: Immerse yourself in the pinnacle of precision and masterful craftsmanship with our high-precision machining services. Each component is meticulously crafted with exceptional attention to detail, ensuring that not only are expectations met but significantly exceeded, promising outstanding quality and unmatched satisfaction consistently for every project.
• Punching, Drilling, Tapping, Bending, Milling: Explore our diverse and comprehensive manufacturing solutions, including expert punching, accurate drilling, precise tapping, seamless bending, and intricate milling. These tailored services are expertly designed to accommodate your wide-ranging manufacturing requirements with precision and outstanding excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetics and enhance the resilience of your products with our wide array of surface treatment solutions. Benefit from our specialized painting, high-quality anodizing, robust black oxide, and enduring powder coating, each crafted to enhance both the visual appeal and lasting durability of your products.
• Heat Treatment: Release the full potential of your components with our advanced heat treatment processes. Specifically engineered to maximize performance, bolster strength, and dramatically extend the lifespan of your components, our cutting-edge techniques guarantee exceptional strength, toughness, and superior wear resistance for your products.

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