High-Quality Forging Products Solutions for Custom Metal Forging Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990

Product Description

Product Description

Your Trusted Partner in Metal Forging Excellence for Global Distribution Needs

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as an epitome of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. With a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define the craftsmanship of forging. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, an ancient art imbued with historical significance, stands proudly as a hallmark of excellence within today's dynamic metalworking realm. This revered technique artistically transforms raw metal in its solid state through the skillful application of hammering, rolling, or pressing. By harnessing elevated temperatures, forging artisans elegantly shape metal, offering various process forms, each with unique benefits. These methods not only protect the metal's structural integrity but also enhance its adaptability for an expansive array of applications.

In the esteemed arena of metalworking, forging is unrivaled for its capacity to create components boasting exceptional physical properties, notably unparalleled tensile strength, all achieved with outstanding cost-efficiency. This superior quality emerges from the expert manipulation of the metal's inherent grain structure. Unlike casting or machining, forging utilizes precise percussive or compressive forces to meticulously align the grain with the product's contours. This yields components that are substantially more robust than those crafted through machining or casting techniques.

Unlock the transformative prowess of forging with Botou Casting Machinery Processing Co., Ltd. We are devoted to serving a vast spectrum of industries, presenting a comprehensive suite of expert forging services thoughtfully designed to fulfill diverse application requirements. Experience the precision and durability that our advanced techniques infuse into your projects.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the expansive world of forging, a rich tapestry of specialized subtypes thrives, each characterized by its distinct procedural nuances. Despite these differences, the majority of forging projects adhere to a foundational sequence of steps, ensuring consistency and precision throughout the process.

• The art of forging depends on the use of intricately crafted dies, which shape and compress metal to achieve desired forms. Selecting the perfect toolset is critical for attaining the precise shape required. Custom die designs often become essential to meet stringent specifications, especially in large-scale production runs where multiple dies synergize to flatten, form, or cut the metal.
• After meticulous planning and the creation of precise tools, the metalworking journey commences. The initial workpiece, known as a billet, is expertly cut to the required dimensions and then heated to an optimal temperature for shaping.
• At this stage, forging techniques exhibit noteworthy variations. Depending on the chosen method, the heated billet may be positioned between dies or set within a pre-shaped cavity for compression. Conversely, during cold forging, the billet remains at room temperature and is manually hammered into the desired configuration.
• To ensure a flawless finish, certain final refinements may be essential. For instance, some dies might produce excess material known as flashing, which must be carefully trimmed away to achieve a perfect final product.

COLD FORGING VS HOT FORGING

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. These ingenious techniques, each with their own strategic processes, transform raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities. Mastering these methods can lead to unparalleled innovations in the metallurgical industry, offering the flexibility to create customized solutions tailored to diverse industrial needs.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. Celebrated for its remarkable efficiency, this technique reduces the energy required to shape metal due to decreased yield strength and enhanced ductility. The process meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity, making it a cornerstone of excellence in metal forging.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Despite the initial resistance from strong metals like high-carbon steel, cold forging excels in delivering unparalleled precision, remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through techniques such as bending, extruding, cold drawing, and cold heading, though these may require higher equipment investments and occasional intermediate annealing to achieve flawless results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels. This preservation translates to enhanced durability, extending the lifespan and reliability of each component created.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast range of demanding applications. The integrity of the metal is never compromised, making it ideal for challenging environments and high-stress uses.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability. This meticulous attention to detail guarantees precision in every forged piece, elevating your project to new standards of excellence.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes. This cost advantage ensures that high-quality products are accessible without breaking the budget, making it a preferred choice among savvy manufacturers.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components. This ensures robust performance across all sectors, maintaining a seamless supply chain that keeps industries moving forward efficiently.

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are passionately devoted to delivering unmatched hot forging parts and components that seamlessly integrate into a vast array of industries. Our expertly engineered products are indispensable in sectors like automotive, food dairy, machinery, medical, plumbing, and watering, to name a few. Our proficiency also encompasses industries such as mining, petrochemical, electrical, energy, aerospace, and submarine, among others. Each product we craft is a hallmark of our precision design and unyielding dedication to superior quality.

Hot forging epitomizes the pinnacle of techniques for crafting some of the metal industry's most durable components. Our extensive capabilities empower us to create everything from lightweight parts weighing mere grams to robust components weighing several hundred kilograms. For parts requiring unique surface finishes, we provide a comprehensive range of secondary operations, such as precision machining and advanced surface finishing, ensuring every piece attains the highest quality standards.

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated beyond their recrystallization temperature. This crucial step drastically reduces flow stress and energy consumption, enabling a faster production pace. It refines the metal shaping process while significantly reducing fracture risks during manufacturing.

Iron and its alloys are predominantly selected for hot forging for two key reasons: Firstly, as work hardening progresses, these resilient materials like steel and iron become increasingly resistant to deformation. Secondly, the economical aspect of hot forging these metals facilitates subsequent heat treatment processes, effectively enhancing material strength without relying solely on cold working techniques.

Standard temperatures for hot forging are: Aluminum (Al) Alloys are heated from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys are heated from 700°C (1,292°F) to 800°C (1,472°F); Steel is heated to temperatures reaching up to 1,150°C (2,102°F).

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to eliminate strain hardening during deformation. The process involves plastically deforming the heated metal and molding it within heated molds. This high-temperature environment allows the creation of more elaborate shapes than cold forging, as the metal becomes more pliable.

For superalloys, which inherently exhibit lower ductility, specialized techniques like isothermal forging are used to prevent oxidation. Known as hot forging, this thermal technique maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold near or slightly below the workpiece's temperature. This approach eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming accuracy.

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with remarkable ductility, enabling seamless manipulation into desired forms.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that might be unattainable through other forging techniques.
• High precision: Benefit from extraordinary precision in the dimensions and surface finishes of forged components, meeting the most rigorous standards.
• Cost benefit: Experience reduced production costs and enhanced material utilization, making hot forging a cost-effective choice.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, catering to a wide array of needs and specifications.
• Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to your specific requirements.

APPLICATION

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unleash the ultimate potential of your metal components with our extraordinary suite of secondary operations and customized heat treatment services. Our processes are carefully engineered and crafted to enhance performance and provide unparalleled durability. Each service is bespoke, precisely tailored to meet your specific needs, ensuring your projects reach their highest potential.

• High Precision Machining: Immerse yourself in the epitome of precision engineering with our high-precision machining services. Each component we craft is a testament to our dedication to meticulous detail, ensuring not only your expectations are met but exceeded, each and every time. Experience superior quality and extraordinary satisfaction as our services set new benchmarks in the industry.
• Punching, Drilling, Tapping, Bending, Milling: Explore our diverse and comprehensive manufacturing solutions, featuring precision-driven punching, accurate drilling, meticulous tapping, seamless bending, and refined milling. These services are crafted to address your wide-ranging manufacturing needs with precision and outstanding excellence, ensuring that every project is executed with the highest standards.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetics and durability of your products with our extensive suite of surface treatment solutions. Our expert painting, premium anodizing, robust black oxide, and enduring powder coating services are designed not only to enhance beauty but also to significantly boost resilience, offering your products lasting beauty and strength.
• Heat Treatment: Maximize the full potential of your components with our cutting-edge heat treatment processes. Our innovative techniques are specifically designed to elevate performance, fortify strength, and significantly enhance the longevity of your components. Trust in our expertise to deliver products of exceptional strength, toughness, and remarkable wear resistance.

Detailed Photos