Reliable Metal Forging Products for Precision Global Distribution Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, a time-honored craft steeped in history, continues to stand as a beacon of excellence in today's metalworking industry. This respected technique elegantly transforms raw metal in its solid state through masterful applications of hammering, rolling, or pressing. By harnessing elevated temperatures, forging artisans deftly shape metal, presenting a variety of process forms, each offering distinct advantages. These methodologies not only safeguard the metal's structural integrity but also amplify its versatility for a multitude of applications.

In the dynamic world of metalworking, forging reigns supreme, celebrated for its ability to produce components with extraordinary physical properties, particularly unmatched tensile strength, all achieved with remarkable cost-efficiency. This unmatched quality arises from the adept manipulation of the metal's intrinsic grain structure. Distinct from casting or machining, forging employs controlled percussive or compressive forces to meticulously align the grain with the contours of the product. This results in components that are significantly stronger than those crafted through machining or casting techniques, ensuring unparalleled durability and resilience.

Unleash the transformative potential of forging with Botou Casting Machinery Processing Co., Ltd. We are dedicated to serving an extensive array of industries, providing an all-encompassing suite of expert forging services meticulously designed to cater to diverse application requirements. Immerse yourself in the precision and robustness that our expert techniques bring to your projects. Experience the harmony of tradition and innovation as we deliver solutions tailored to elevate your industry's standards.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS: UNVEILING TECHNIQUES AND MASTERIES IN METALWORKING

Within the vast domain of forging, a rich array of specialized subtypes thrives, each distinguished by its unique procedural intricacies. Despite these variations, most forging projects adhere to a core sequence of steps, which ensure uniformity and exactness throughout the process. This adherence guarantees precision and reliability in product outcomes, showcasing the adaptability and meticulous craftsmanship inherent in forging practices.

• The craft of forging hinges on the use of intricately engineered dies, which shape and compress metal to fulfill the desired forms. Selecting the ideal toolset is paramount to achieving the precise shape required. Custom die designs frequently become indispensable to meet rigorous specifications, particularly in large-scale production runs where multiple dies collaborate to flatten, form, or cut the metal. This ensures each product meets exacting standards of quality and precision, catering to specialized demands.
• Following detailed planning and the creation of precise tools, the metalworking journey begins. The initial workpiece, called a billet, is meticulously cut to the required dimensions and then heated to a temperature optimized for shaping. This phase is pivotal, setting the stage for the forging process where the foundation of excellence in metal manipulation is laid.
• At this juncture, forging techniques reveal significant variations. Depending on the chosen method, the heated billet may be placed between dies or set within a pre-shaped cavity for compression. In contrast, during cold forging, the billet remains at room temperature and is manually hammered into the desired configuration. These variations highlight the adaptability of forging techniques to meet specific project needs, enhancing both efficiency and precision.
• To guarantee an impeccable finish, certain final refinements may be necessary. For example, some dies might generate excess material known as flashing, which must be meticulously trimmed away to achieve a flawless final product. This attention to detail ensures that each component not only meets but exceeds industry standards, reflecting the superior craftsmanship and dedication to excellence inherent in forging.

COLD FORGING VS HOT FORGING

 

Forging represents a timeless art form, gracefully advancing over centuries into two exceptional methodologies: hot forging and cold forging. Both of these pioneering techniques, each with its strategic processes, skillfully transform raw metal into resilient, high-caliber products, unlocking a wide array of manufacturing potential.

Hot forging is a captivating and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This celebrated technique is renowned for its remarkable efficiency in reducing the energy necessary for metal shaping, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously eradicates chemical impurities, ensuring a consistently uniform metal composition that powerfully strengthens the material's integrity.

Cold forging, conversely, boldly shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although robust metals like high-carbon steel may initially present resistance, cold forging excels in delivering unparalleled precision with extraordinary dimensional accuracy, uniformity, and a refined surface finish. Its versatility is evident through techniques such as bending, extruding, cold drawing, and cold heading, although these might necessitate higher equipment investments and occasional intermediate annealing to achieve the desired outcomes.



UNPARALLELED ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and elevating the product's performance to extraordinary levels.
• Maintains the inherent strength of the metal, ensuring durability and reliability across a diverse spectrum of demanding applications.
• Eliminates defects, inclusions, and porosity, resulting in premium products of exceptional quality and unwavering dependability.
• Relatively low production costs, providing economic efficiency and unmatched cost-effectiveness throughout manufacturing processes.
• Outstanding production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring reliable performance across all sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are steadfast in our mission to deliver unrivaled hot forging parts and components that cater to a diverse array of industries. Our expertly crafted products are pivotal across numerous fields including automotive, food and dairy, machinery, medical, plumbing, and irrigation sectors. We further extend our proficiency to mining, petrochemical, electrical, energy, aerospace, and submarine industries, among others. Each of our products embodies meticulous design and unwavering dedication to superior quality.

Hot forging stands as the pinnacle technique for manufacturing the metal industry's most resilient components. Our vast capabilities enable us to produce everything from lightweight parts of just a few grams to hefty components weighing several hundred kilograms. For those requiring distinct surface finishes, we provide an extensive range of secondary operations, such as precision machining and advanced surface finishing, ensuring each piece meets the loftiest quality standards.

 

What Is Hot Forging?

Hot forging is a groundbreaking process involving metals heated beyond their recrystallization temperature. This crucial stage markedly decreases flow stress and energy consumption, thus accelerating production. It optimizes metal shaping while significantly reducing fracture risks during the manufacturing process.

Primarily, iron and its alloys are selected for hot forging, driven by two core reasons: Firstly, as work hardening advances, these robust materials like steel and iron demonstrate increased resistance to deformation. Secondly, the cost-effective nature of hot forging these metals supports subsequent heat treatment processes, enhancing material strength without solely relying on cold working techniques.

Standard temperatures for hot forging are: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); and Steel at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization point to avert strain hardening during deformation. This entails plastically deforming the heated metal and shaping it within heated molds. The elevated temperature facilitates the crafting of more intricate shapes compared to cold forging, as the metal becomes more malleable.

When dealing with superalloys, which possess lower ductility naturally, specialized techniques such as isothermal forging are utilized to prevent oxidation. This variation of hot forging maintains the workpiece at an optimal temperature, ensuring superior quality and integrity in the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold to a level near or slightly below the workpiece's temperature. This strategy eradicates cooling at the mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, facilitating their effortless manipulation into desired forms.
• Complex shapes: This process allows the creation of intricate, sophisticated shapes that might be impractical through alternative forging techniques.
• High precision: Experience extraordinary precision in dimensions and surface finishes of forged components that adhere to the most exacting standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, rendering hot forging a cost-effective solution.
• Enhanced stiffness: The process naturally strengthens materials, imparting greater stiffness and durability to the final products.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, catering to a broad spectrum of requirements and specifications.
• Weight: We manufacture parts ranging from lightweight ounces to robust components surpassing 100 pounds, meticulously tailored to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance and unmatched durability, tailored with precision to meet your exact specifications.

• High Precision Machining: Experience the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but exceeded, promising superior quality and unparalleled satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating, all crafted to enhance both beauty and resilience.
• Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Designed to optimize performance, increase strength, and significantly extend the life of your components, our innovative techniques ensure that your products achieve exceptional strength, toughness, and wear resistance.

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