Customized Production of Forged Mechanical Parts and Components

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory proudly stands as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, nestled in the heart of Botou-a prestigious epicenter of casting and forging excellence in Hebei Province, China. Conveniently located just 200 kilometers from the vibrant cityscape of Beijing, we are perfectly positioned to seamlessly serve both local and international clientele. With a distinguished legacy spanning over thirty years, we embody a rich tradition of unparalleled custom forging artistry. We are not just committed to acquiring external knowledge; our passion drives us to embrace cutting-edge advancements and state-of-the-art machinery. Our unwavering commitment to continuous development and innovation ensures we consistently surpass market expectations. This dedication to satisfaction and excellence sets us apart, establishing new industry standards and delivering unparalleled value to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a revered and illustrious technique with a rich history tracing back to the epochs of ancient civilizations, continues to wield significant influence in today's metalworking industry. At its essence, forging involves the masterful shaping of raw metal without compromising its inherent durability. This is achieved through advanced techniques like hammering, rolling, or pressing. The forging process utilizes elevated temperatures to facilitate the transformation of metal, offering a diverse array of forging variations, each with distinct advantages and specific applications.

When compared to casting and other metalworking methods, forging stands out as the most exemplary process for creating components with exceptional physical attributes, such as unparalleled tensile strength, all while remaining cost-efficient. The secret to these remarkable characteristics lies in the intentional manipulation of the metal's grain structure. By avoiding melting, the forces of percussion or compression guide the grain to align perfectly with the final shape of the product. This results in components with significantly enhanced strength, surpassing those created by machining or casting.

Botou Casting Machinery Processing Co., Ltd extends an invitation to discover the numerous benefits of forging, providing a comprehensive array of expert forging services tailored to meet the diverse application needs of a broad spectrum of industries.

A THOROUGH EXPLORATION OF THE FORGING PROCESS: Immerse yourself in the complex and fascinating world of forging, where specialized subtypes and sophisticated techniques converge to deliver exceptional craftsmanship.

Within the expansive realm of forging, a multitude of specialized subtypes exist, each characterized by its unique procedural nuances. However, the majority of forging operations adhere to a foundational sequence of steps crafted to achieve precision and excellence in craftsmanship.

• The success of any forging process relies heavily on impeccably designed dies that shape and compress metal into the desired forms. Selecting the appropriate tooling is crucial for realizing the intended shape. Custom die designs often become indispensable to meet specific requirements, particularly in large-scale production runs where multiple dies play a critical role in operations like flattening, forming, or cutting.
• After the stages of meticulous planning and precision toolmaking are completed, the crucial phase of metalworking begins. Initially, the workpiece, or billet, is accurately cut to dimensions before being heated to an exact temperature suitable for optimal molding.
• Here, forging techniques diverge significantly. Depending on the selected process, the heated billet might be placed between dies, compressed within a preformed cavity, or, in the case of cold forging, remain at room temperature, undergoing manual hammering to reach the desired configuration.
• To achieve a flawless final product, additional finishing touches may be necessary. For instance, surplus material, or flash, from certain dies may require careful trimming to ensure a flawless and impeccable result.

COLD FORGING VS HOT FORGING

 

Forging is a revered and time-honored technique, which has elegantly evolved into two primary branches: hot forging and cold forging. Both methodologies, although distinct in their execution, lead to the impressive transformation of raw metal into robust and high-quality products that stand the test of time.

Hot forging is a sophisticated and advanced process involving the heating of metal to exceed its recrystallization temperature, reaching a sizzling 2,300 degrees Fahrenheit. This cutting-edge technique is noteworthy for minimizing the energy required to shape metal by reducing yield strength and augmenting ductility. Additionally, hot forging effectively eliminates chemical inconsistencies, thereby ensuring a more homogeneous and refined metal composition.

Cold forging, on the other hand, pushes the boundaries of metal manipulation by contouring metals at ambient or slightly elevated temperatures. While challenging with robust metals like high-carbon steel, cold forging excels in precision, delivering exceptional dimensional accuracy, product uniformity, and a flawless surface finish. Its versatility is demonstrated through techniques such as bending, extruding, cold drawing, and cold heading, though it demands higher equipment standards and may necessitate intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, maintaining structural integrity
• Retention of the inherent strength of the metal, enhancing durability
• Eradication of defects, inclusions, and porosity, ensuring superior quality
• Relatively low production costs, offering economic efficiency
• Exceptional production yield and efficiency, maximizing output

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of excellence, delivering unparalleled hot forging parts and components meticulously customized to fulfill an expansive array of industry demands. Whether your domain lies in automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, or beyond, our precision-crafted products are synonymous with excellence and innovation.

Hot forging is a pivotal technique in fabricating robust components within the metal manufacturing sphere. Our extensive capabilities empower us to produce parts spanning a broad weight spectrum, from mere grams to hefty hundreds of kilograms. For components necessitating distinct finishes, we provide an all-encompassing selection of secondary operations, such as precision machining and cutting-edge surface treatments, ensuring that each piece not only conforms to but surpasses the zenith of quality standards.

 

What Is Hot Forging?

Hot forging is an advanced and sophisticated process that entails heating metal above its recrystallization point. This revolutionary method minimizes flow stress and energy usage, facilitating accelerated production rates, effortless metal shaping, and notably reducing fracture risks during manufacturing.

Iron and its alloys predominantly undergo hot forging for two compelling motives: Firstly, as hardy materials like steel and iron experience work hardening, they become increasingly resistant to shaping. Secondly, hot forging these metals is economically advantageous, enabling subsequent heat treatments that bolster material strength beyond the reach of cold working techniques.

Average temperatures for hot forging are: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening. This involves plastically deforming the heated metal and intricately shaping it in molds, which may also receive heating. This elevated temperature milieu permits the creation of more elaborate shapes than cold forging, augmenting the metal's pliability and versatility.

For superalloys, inherently less malleable, specialized techniques like isothermal forging are employed to circumvent oxidation. This hot forging process sustains the workpiece at an optimal temperature, guaranteeing the utmost quality and integrity of the final product.

Maintaining the workpiece's temperature is accomplished by heating the mold to a temperature close to or marginally below that of the workpiece. This tactic prevents cooling between mold interfaces, optimizing the metal's flow properties and enhancing the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, rendering them more manageable to manipulate into desired configurations.
• Complex shapes: This process facilitates the creation of intricate and complex shapes typically unattainable through alternate forging methods.
• High precision: Achieve remarkable precision in dimensions and surface finishes of forged components, ensuring the highest standards are perpetually upheld.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, rendering hot forging a financially astute choice.
• Enhanced stiffness: This process inherently fortifies materials, endowing the finished products with increased stiffness and durability.
• Size: Our offerings range from compact components as diminutive as 1 inch to substantial creations reaching up to 30 inches, adeptly catering to diverse needs and specifications.
• Weight: We provide parts ranging from lightweight ounces to robust components surpassing 100 pounds, meticulously tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Explore an unparalleled variety of secondary operations available to elevate the quality and functionality of hot forged components. Our bespoke heat treatment services are meticulously crafted to ensure each piece achieves its peak performance and unmatched durability.

• High Precision Machining: Delve into the pinnacle of precision and craftsmanship with our high precision machining services, consistently achieving extraordinary results with every project we undertake.
• Punching, Drilling, Tapping, Bending, Milling: Experience the breadth of our all-encompassing manufacturing capabilities. Our services encompass expert punching, precise drilling, flawless tapping, seamless bending, and meticulous milling, each skillfully executed to fulfill your diverse manufacturing requirements.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic appeal and resilience of your products with our vast range of surface treatment solutions. Reap the benefits of our expert painting, superior anodizing, robust black oxide finishing, and enduring powder coating to significantly enhance both the visual charm and longevity of your products.
• Heat Treatment: Unlock untapped potential with our cutting-edge heat treatment processes. Expertly designed to augment strength, toughness, and wear resistance, our services guarantee that your components are engineered for lasting excellence.

Detailed Photos

 

Product Description