Reliable Forgings Manufacturing China for Expert Mine Fittings Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory, the illustrious forerunner of Cangzhou Metallic Crafts Co., Ltd, stands with pride and grandeur in the epicenter of Botou-a distinguished beacon of casting and forging industries in Hebei Province, China. Nestled just 200 kilometers from the vibrant and bustling life of Beijing, we are advantageously positioned to cater to both our local clientele and international patrons with unrivaled convenience and efficiency. With an illustrious legacy spanning over three decades in the esteemed domain of custom forging, we are the quintessential embodiment of a rich lineage that defines forging perfection. Our steadfast commitment transcends beyond simply acquiring external expertise; we zealously integrate pioneering techniques and cutting-edge machinery. We are dedicated to relentless development and innovation, ensuring that we not only meet but perpetually surpass the ever-evolving market demands. Our unyielding dedication to delivering unparalleled satisfaction and excellence to our esteemed clients remains unmatched, setting pioneering benchmarks and redefining standards in the industry.

A GUIDE TO FORGING PARTS

Forging, a revered and time-honored craft dating back to ancient civilizations, continues to be a stalwart in today's metalworking industry. At its essence, forging masterfully transforms raw metal while safeguarding its core integrity through sophisticated methods such as hammering, rolling, or pressing. This meticulous process employs high temperatures to reshape the metal, offering a plethora of forging variations, each with its own unique advantages and applications.

In the realm of metalworking, forging is the pinnacle of creating components endowed with superior physical attributes, notably unparalleled tensile strength, without sacrificing economic feasibility. The secret to these outstanding characteristics lies in the strategic alteration of the metal's grain structure. Forging sidesteps melting, instead employing percussive or compressive forces to align the grain with the product's final form, resulting in components that boast significantly improved strength compared to machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the numerous benefits of forging. We offer a comprehensive range of expert forging services that cater to a diverse array of industries, tailored meticulously to meet extensive application requirements.

A DEEP DIVE INTO THE FORGING PROCESS: Immerse yourself in the sophisticated world of forging, where specialized techniques and intricate subtleties combine to craft unparalleled quality.

Within the expansive field of forging, a variety of specialized subtypes emerge, each characterized by its distinctive procedural complexities. Nonetheless, the majority of forging operations adhere to a fundamental sequence of steps, meticulously designed to achieve precision and excellence.

• The success of forging relies heavily on expertly crafted dies that shape and compress metal into precise forms. Selecting the appropriate tooling is crucial to achieving the desired configuration. Custom die designs become imperative to meet stringent specifications, particularly in large-scale production runs where multiple dies coordinate processes like flattening, forming, or cutting.
• Following detailed planning and precision toolmaking, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is meticulously cut to exact dimensions before being heated to a precise temperature ideal for molding.
• At this stage, forging techniques diverge significantly. Depending on the selected method, the heated billet may be inserted between dies, compacted within a preformed cavity, or, in the case of cold forging, remain at ambient temperature and undergo manual hammering to achieve the desired shape.
• To achieve a flawless final product, additional finishing processes may be necessary. For instance, trimming of excess material, or flashing, from specific dies is essential to ensure an immaculate and superior final outcome.

COLD FORGING VS HOT FORGING

 

Forging stands as an esteemed craft, evolving over centuries into two primary branches: the dynamic realms of hot forging and cold forging. While each path follows its own unique methodologies, they share an ultimate goal: transforming raw metal into resilient, high-quality creations that stand the test of time.

Hot forging, a sophisticated art, entails heating metal beyond its recrystallization temperature, soaring to intense heights of up to 2,300 degrees Fahrenheit. This method holds the key to reducing energy consumption during shaping, as it lowers yield strength while boosting ductility. Furthermore, hot forging excels in eliminating chemical inconsistencies, assuring a consistent and homogenous metal composition.

Cold forging, on the other hand, demands the resolute shaping of metals at ambient or slightly elevated temperatures. While robust metals, such as high-carbon steel, may pose a challenge to this technique, cold forging shines in precision, delivering unmatched dimensional accuracy, product uniformity, and a beautifully refined surface finish. The adaptability of cold forging emerges through procedures like bending, extruding, cold drawing, and cold heading, though it does require more intensive equipment and sometimes calls for intermediate annealing.



ADVANTAGES

• Preserves the graceful natural grain flow of the metal
• Maintains the inherent strength and integrity of the metal
• Effectively eradicates defects, inclusions, and porosity
• Offers relatively low production costs, enhancing practicality
• Delivers remarkable production yield and exceptional efficiency

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in the realm of hot forging, delivering an unparalleled array of top-notch parts and components. We meticulously cater to the diverse demands of numerous industries. Be it automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, or the submarine sectors, our products are precision-crafted and emblematic of exceptional quality and excellence.

Hot forging is an essential pillar in the art of creating resilient components within the metal manufacturing sphere. Our extensive prowess empowers us to create pieces across a vast weight spectrum, spanning from a mere few grams to an impressive several hundred kilograms. For components necessitating specialized finishes, we deliver a comprehensive suite of secondary operations, including precision machining and cutting-edge surface treatments. This ensures each component not only meets but surpasses the zenith of quality standards.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that entails heating metals beyond their recrystallization threshold. This innovative method reduces flow stress and energy usage, facilitating accelerated production rates, easing the shaping of metals, and substantially lowering the risk of fractures during manufacturing.

Iron and its alloys are primarily hot forged for two compelling reasons: Firstly, these robust materials like steel and iron become more resilient to shaping as they endure work hardening. Secondly, the economic advantage of hot forging these metals enables subsequent heat treatments that dramatically boost material strength beyond the capabilities of cold working techniques.

Average temperatures for hot forging are: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are elevated above their recrystallization point to avert strain hardening. This involves plastically deforming the heated metal, expertly shaping it within molds that may also be heated. Such high-temperature conditions enable the crafting of more complex shapes than cold forging, significantly enhancing the metal's malleability.

For superalloys, which inherently possess decreased malleability, specialized techniques like isothermal forging are employed to avert oxidation. This hot forging process sustains the workpiece at an optimal temperature, safeguarding the utmost quality and integrity of the final product.

Sustaining the workpiece's temperature is achieved by heating the mold to a temperature closely akin to, or slightly below, that of the workpiece. This prevents cooling at the mold interfaces, optimizing the metal's flow characteristics, and amplifying the precision of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, rendering them more pliable for manipulation into the desired forms.
• Complex shapes: This innovative process facilitates the creation of intricate and sophisticated shapes that are often not achievable through other forging methodologies.
• High precision: Attain exceptional precision in the dimensions and surface finishes of forged components, ensuring that the highest standards are consistently upheld.
• Cost benefit: Enjoy lowered production costs and enhanced material utilization, positioning hot forging as a financially astute decision.
• Enhanced stiffness: This process inherently fortifies materials, endowing finished products with greater stiffness and durability.
• Size: Our offerings span from compact components as diminutive as 1 inch to substantial ones reaching up to 30 inches, adeptly accommodating a variety of needs and specifications.
• Weight: We present parts ranging from lightweight ounces to robust pieces exceeding 100 pounds, meticulously tailored to your unique requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Explore our vast array of precision secondary operations that elevate the quality and functionality of hot forged components. Our highly specialized heat treatment services are meticulously designed to ensure each piece achieves peak performance and unmatched durability.

• High Precision Machining: Step into the realm of ultimate precision and craftsmanship with our high precision machining services, consistently achieving extraordinary results for every project we undertake.
• Punching, Drilling, Tapping, Bending, Milling: Explore the extensive range of our comprehensive manufacturing capabilities. Our services provide expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling, all tailored expertly to fulfill your diverse manufacturing requirements.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform and elevate the aesthetics and resilience of your products with our extensive array of surface treatment solutions. Benefit from our professional painting services, premium anodizing, robust black oxide finishing, and long-lasting powder coating, designed to enhance both appearance and product longevity.
• Heat Treatment: Unleash the full potential of your components with our cutting-edge heat treatment processes. Specifically crafted to maximize strength, toughness, and wear resistance, our services guarantee that your components are engineered to endure the test of time.

Detailed Photos

 

Product Description